RVXX2308 – Battery May Short Circuit and Cause Fire – 2020-2024 Volvo VNR Electric

July 24, 2023 NHTSA CAMPAIGN NUMBER: 23V512000

Battery May Short Circuit and Cause Fire

An electrical short circuit increases the risk of a fire.

 

NHTSA Campaign Number: 23V512000

Manufacturer Volvo TruckseBay logo North America

Components ELECTRICAL SYSTEM

Potential Number of Units Affected 172

 

Summary

Volvo TruckseBay logo North America (Volvo TruckseBay logo) is recalling certain 2020-2024 VNR Electric vehicles. The rivnut threaded inserts inside the high-voltage battery may be over-tightened and break, which could result in a short circuit.

 

Remedy

Dealers will replace the batteries, free of charge. Owner notification letters are expected to be mailed September 15, 2023. Owners may contact Volvo TruckseBay logo’ customer service at 1-800-528-6586. Volvo TruckseBay logo’ number for this recall is RVXX2308.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


Description of Defect:

On certain VNRE model vehicles the rivnut inserts on the batteries may have been over tightened and could fail. The nut inserts can then become debris in the battery which could result in a short inside the battery pack. The over tightening of the busbar rivnuts could result in nut inserts shearing off and shorting inside the battery which could result in a battery fire.

There have been no warranty claims, field reports, accidents or injuries reported with this issue.

The repair will be the replacement of the batteries.

 

Models/ Model Years Affected:

Certain 2020 to 2024 VolvoeBay logo VNR Electric model vehicles manufactured from April 01, 2019 through February 10, 2023.

 

Vehicle Quantities:

173 (172 US, 1 Canada)

 

Dealer’s Responsibility:

The National Traffic and Motor Vehicle Safety Act and Canadian Motor Vehicle Safety Act requires dealers to ensure that all new and used vehicles are free of safety defects and comply with all relevant safety standards at the time of delivery to the consumer.

Dealers should make their personnel aware of the safety recall. In the event that a dealer has a vehicle included in the safety recall in their inventory to be sold, the condition must be corrected before releasing it to a customer.

 

Release Schedule:

  • Vehicle list will be posted on the Trucks Dealer Portal July 28, 2023.
  • Owner notification letters will be released on or before September 15, 2023.
  • Repair Instruction will be released once they are available.

 


Chronology :

July 5, 2023 VolvoeBay logo Manufacturing and Purchasing reports to Product Safety Working group that they have discovered a battery which had been shipped to our assembly plant had a fire (contained in the battery and not spreading in the battery). A formal investigation is opened.

July 19 , 2023 Product Safety Working Group reviews product safety investigation results and recommends that this be brought to Product Safety Committee as a potential product safety defect.

July 19, 2023 The Product Safety Committee meets and decides that a product safety defect exists.

July 24, 2023 573 Report filed with NHTSA

There have been no warranty claims, field reports, accidents or injuries reported with this issue. The incident battery which initiated the investigation involved one battery which was on a trailer in shipment to our assembly operations. The battery was the only one found damaged with no spread of damage to the other batteries in the shipment, or to the trailer. During the investigation a second battery with evidence of arcing internally was identified at Akasol’s assembly operations.

 


Note to Field
Latest Akasol Battery Recall
Version 3– 7/25/23

TO: VTNA Field Personnel

This is to inform you that we will soon be communicating to our dealers and customers a new proactive safety recall related to Akasol Gen 3 batteries. The recall affects 173 vehicles built between April 1, 2019 and February 10, 2023.
In this case, insufficient controls in Akasol’s manufacturing process led to potential over-torquing of rivnut inserts on the bus bars connecting battery cells. If the rivnut inserts fail, they can become debris in the battery, which could result in a short inside the battery pack. The batteries on these vehicles will be replaced with batteries produced after correction of the torque issue.

The issue was discovered in a battery being shipped to our manufacturing operations. There have been no reports of this issue occurring in the field.

Vehicles currently in corporate or dealer inventory will not be shipped until the batteries are replaced, which we are working to accomplish as soon as possible. An owner notification to customers currently operating affected vehicles will be sent by September 15, 2023. The vehicle battery thermal management system will provide a warning to the driver of a battery overheating situation.

All affected vehicles will be included in this new recall and receive replacement batteries, regardless of whether they completed the previous Akasol recall.

Safety is a core value for Volvo TruckseBay logo, and is essential to our continued leadership in the emobility transition. I thank you in advance for your support to our dealers and customers as we work through these issues, with strong focus on proactively ensuring the safety and performance of our industry-leading electric fleet.

 


5 Affected Products

Vehicle

MAKEMODELYEAR
VOLVOeBay logoVNRE2020-2024

 


5 Associated Documents

Volvo TruckseBay logo – RVXX2308 Safety Recall Alert – July 2023

RCMN-23V512-1028.pdf 180.312KB

 


Volvo TruckseBay logo – RVXX2308 Safety Recall Alert – July 2023

RCMN-23V512-9061.pdf 138.595KB

 


Defect Notice 573 Report

RCLRPT-23V512-5740.PDF 215.457KB

 


Recall Acknowledgement

RCAK-23V512-6875.pdf 645.831KB

 


Volvo TruckseBay logo – Akasol Recall Field Communication – July 2023

RMISC-23V512-0371.pdf 49.989KB

 


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