Recall R10198: Software Upgrade – 2022-2023 Volvo

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October 20, 2022 NHTSA CAMPAIGN NUMBER: 22V793000

Loss of Drive Power

The vehicle may lose drive power as the high voltage battery is depleted, increasing the risk of a crash.

 

NHTSA Campaign Number: 22V793

Manufacturer VolvoeBay Car USA, LLC

Components ENGINE AND ENGINE COOLING

Potential Number of Units Affected 15,674

 

Summary

VolvoeBay Car USA, LLC (VolvoeBay Car) is recalling certain 2022-2023 S60, V60, S90L, XC60, and XC90 vehicles. An electronic control module (ECM) software error may prevent the combustion engine from starting, causing a loss of drive power.

 

Remedy

Dealers will update the ECM software, free of charge. Owner notification letters are expected to be mailed December 8, 2022. Owners may contact VolvoeBay Car’s customer service at 1-800-458-1552. VolvoeBay Car’s number for this recall is R10198.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Volvo has a Recall

 


RECALL R10198 DESCRIPTION

VolvoeBay Car USA LLC and VolvoeBay Car Canada LTD (VolvoeBay) on behalf of VolvoeBay Car Group has decided to launch Recall R10198 on certain model year 2022-2023 S60, V60, S90L, XC60 and XC90 long range PHEV vehicles.

VolvoeBay Cars Investigations have identified that the estimated cooling flow on the electrical drive (ED) cooling circuit is set to zero due to faulty software logic when max cooling is requested. When the estimated cooling flow is set to zero, the Inverter Generator Module will set available torque to zero and the combustion engine will not start. Loss of propulsion can occur, increasing the risk of a crash.

The corrective action is to perform a Software Upgrade.

A total of 15,674 U.S. and 1,185 Canadian vehicles are eligible for this recall.

 

WHAT SHOULD YOUR CUSTOMERS DO NOW?

We have no reports of incidents related to the issue; however, we encourage customers to contact their retailer and have this repair completed as soon as possible.

 

PARTS / PARTS RETURN

No parts are required to be returned for this recall. Please review Parts Bulletin R10198 once available.

 

OWNER NOTIFICATION

An owner notification will be sent out in early December that will notify the owner of this recall instructing them to contact their VolvoeBay Retailer and request an appointment to have this repair completed.

 


Chronology :

Condition considered as critical by Critical Concern Management Team 10.13.2022; Field Service Action decision confirmed by VolvoeBay Car Corporation 10.19.2022; Condition was detected by Market; Number of vehicles reports with the condition reported to VolvoeBay Cars from National Sales Company 39; Total number of cars included in Vehicle Reports concerning this condition 39; Implementation of date of Field Service Action 10.24.2022.

During the summer of 2022 VolvoeBay Cars receives reports with various symptoms such as no start and different DIM messages (E.g., reduced performance, charging issues etc.), a preliminary investigation was initiated and on August 22nd VolvoeBay engineers were able to re-create the issue and have a log-file recorded.

During the preliminary investigation, the estimated coolant flow issue was identified as a potential root cause and on 12th of September the connection to the customer symptoms was verified.

On 28th of September the potential issue was presented to the Critical Concern Management Team (CCMT), who decided to continue the investigation within the Critical Concern Action Process (CCAP), during the investigation it was concluded that cases of stalling were also related to the concern.

The concern was then presented to CCMT who determined the issue as critical and decided to start a recall preparation on 12th of October. On 19th of October CCMT decided to launch the recall on all concerned vehicles worldwide.

 


10 Affected Products

Vehicles

MAKEMODELYEAR
VOLVOeBayS602022-2023
VOLVOeBayS902022-2023
VOLVOeBayV602022-2023
VOLVOeBayXC602022-2023
VOLVOeBayXC902022-2023

 


7 Associated Documents

Remedy Instructions and TSB

RCRIT-22V793-3372.pdf 603.109KB

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Recall Acknowledgement

RCAK-22V793-5392.pdf 646.194KB

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Remedy Instructions and TSB

RCRIT-22V793-0547.pdf 564.817KB

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Defect Notice 573 Report

RCLRPT-22V793-1825.PDF 217.667KB

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VolvoeBay Car – Retailer Letter – October 2022

RCMN-22V793-1640.pdf 433.502KB

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Issued Owner Notification Letter (Part 577)

RCONL-22V793-4268.pdf 532.131KB

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Recall 573 Report – April 4, 2023

RCLRPT-22V793-5507.PDF 217.745KB

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Latest Recalls Documents

 


 

VolvoeBay Diagnostics & Reprogramming

WELCOME TO VIDA

VIDA stands for "Vehicle Information and Diagnostics for Aftersales". A VIDA subscription could include service and parts information along with wiring schematics, and the ability to download software to a vehicle. Product subscriptions are ranged to be appropriate for a full-service shop through to a stand-alone parts counter.

The wiring schematics for MY's 1994-2016 * are available as separate online PDF type subscription products.

*Wiring schematics for MY 2016 and newer (XC90, S90,V90 and similar platform vehicles) are only viewable within a VIDA subscription that includes Diagnostics or Diagnostics and Software Download.

If you are outside the United States or Canada go to:ย https://workshopsupportguide.volvocars.biz/home.aspx

 


VOLVOTECHINFO.COM WEBSITE

Users must always log onto the volvotechinfo.com (VTI) website with the same VTI Username โ€“ it is linked to your VIDA account. If you purchased a subscription two years ago, your company already has a VTI Username (and corresponding VIDA account). Make sure you are logging onto this website with that same Username.

** VolvoeBay Tech Info and VIDA are two separate systems. You will have TWO distinct ID s.

When purchasing a subscription or software download Volvotechinfo.com accepts credit and debit cards issued by Visa, MasterCard and American Express.

Your credit card company must support AVS checking (Address Verification System) AVS compares the submitted street address and ZIP code with the values on file at the cardholder's bank. The information you enter must match EXACTLY with what your card company has on file. Please do not try to process your credit card more than once if it is declined, unless you are using a completely different credit card/debit card number, or you are correcting an error in your Billing Information.

If you try to process an order multiple times and your credit card continues to be declined because of AVS, you will see multiple pending charges on your credit card for the full order amount. Funds for each pending charge will be unavailable until the hold is cleared. This may take several days.

 


DiCE Information

Pirated DiCE products are becoming increasingly common. These units are mostly available from aftermarket sources and websites. These units commonly cost between one half to two thirds the VolvoeBay price, sometimes including an illegal version of VIDA. Technically, the units are of much less quality and they have been proven to introduce diagnostics and fault tracing issues, as well as new problems into the vehicle. All of which will result in repair delays and customer dissatisfaction.

Most importantly, VolvoeBay will not provide support to customers using these units. VolvoeBay can only support DiCE tools manufactured to our standards from BoscheBay or those based on J2534-2 certifications.

 


Vehicle Communication Tools

NOTE

XC90 (16-) reference SMB 00-337. All older vehicles can still use DiCE or J2534.

A vehicle communication tool transfers data from a VIDA workstation to the correct receiver in the vehicle.

VIDA supports DiCE and J2534 devices. VolvoeBay Car Corporation recommends DiCE for vehicle communication with D2 and GGD protocol-based vehicles.

 

DiCE

DiCE uses a Bluetooth connection to transfer information between VIDA and the vehicle. A USB cable can be used as an alternative to the Bluetooth connection.

Please note that no third party Bluetooth dongles can be used with DiCE, only VolvoeBay Cars DiCE equipment can be used.

 

Multiple DiCEs

It is possible to connect more than one DiCE to VIDA and download software to as many as three vehicles in parallel and have one vehicle in the diagnostic workflow at the same time. One VIDA workstation with four DiCEs can thus handle four vehicles simultaneously.

 

J2534 devices

For all vehicles with model year 2004 and later, equipped with OBD and reprogramming capability, manufacturers shall comply with SAE J2534. There are two different versions of J2534:

  • J2534-1 can be used to download software to vehicles from, and Including, model year 2004. J2534-1 manages software to control modules on CAN HS (Controller Area Network High Speed) that are emission related.

 

J2534-1 cannot be used for diagnostics.

  • J2534-2 manages software download to control modules on both CAN HS and CAN MS (Controller Area Network Middle Speed).

The hardware used to validate VIDA's compliance with J2534 can be purchased separately from third-party suppliers. Validation has been done using the following J2534 pass-thru devices:

  • J2534-1: Actia Passthru+ XS and carDAQ2534.

For more information regarding these devices, please contact the respective manufacturer.

 


  • J2534 Programming Interface Tools

 

Recall R10198: Software Upgrade - 2022-2023 Volvo | small light Bosch Automotive Tools MTECH2 Mastertech II J2534 VCI with Wired/Wireless Capability for OEM Reprogramming and Diagnostics on GM, Ford, FCA, Nissan/Infiniti, Honda/Acura, and Toyota/Lexus Vehicles
Recall R10198: Software Upgrade - 2022-2023 Volvo | small light Drew Technologies (DRWCDPLUSKIT) CarDAQ-Plus J2534 Flash Reprogramming Kit
CarDAQ-M Auto Universal Diagnostic Scanner and Programming Tool VSI J2534
Recall R10198: Software Upgrade - 2022-2023 Volvo | small light CarDAQ-Plus 3 All Makes J2534 Reprogramming Tool
Recall R10198: Software Upgrade - 2022-2023 Volvo | small light RAP2 OEM J2534 Remote Reprogramming Tool
Recall R10198: Software Upgrade - 2022-2023 Volvo | small light Autel (AULMF2534) MaxiFlash Pro
Recall R10198: Software Upgrade - 2022-2023 Volvo | small light Autel MaxiFlash Elite VCI J2534 Pass-Thru ECU Programming Tool
Recall R10198: Software Upgrade - 2022-2023 Volvo | small light Mongoose-Plus J2534 OEM Vehicle Interface Cable - OEM Reprogramming and Diagnostics for GM
Recall R10198: Software Upgrade - 2022-2023 Volvo | small light BOSCH Automotive Tools MTECH2 Mastertech II J2534 VCI
Recall R10198: Software Upgrade - 2022-2023 Volvo | small light Autel MaxiFlash VCI Vehicle Communication Interface J2534 PassThru ECU Programming Device Bluetooth Connection Internet Update Support CAN FD, 4 CAN Channels, DoIP, D-PDU Works with PC or Autel MS909
Recall R10198: Software Upgrade - 2022-2023 Volvo | small light VXDIAG VCX Nano Compatible for GM/OPEL with GDS2 and Tech2WIN System Diagnostic Tool
Recall R10198: Software Upgrade - 2022-2023 Volvo | small light GODIAG J2534

 

volvotechinfo.com

 


 

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  • All-in-One OEM Diagnostics: This J2534 ECU programming tool elevates your automotive repair capabilities to new heights by delivering complete OEM diagnosis. Boasting comprehensive full-system diagnostics, intuitive repair guides, advanced ECU programming and coding, common reset services, a vast library of repair information and more, this all-in-one solution empowers technicians to effortlessly tackle complex vehicle issues with ease
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  • J2534 TECHNICAL SUPPORT - FREE for the life of the tool. Staffed by technicians who understand vehicle repair and J2534 Passโ€‘thru
  • TOOLBOX WITH OEM APPLICATION DESCRIPTIONS - educational video tutorials and real-time news โ€“ Giving you the confidence and up-to-date knowledge to get the job done
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Opus IVS Mongoose-Plus J2534 OEM Vehicle Interface Cable - GM OEM Reprogramming and Diagnostics
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  • Supports Current GM Vehicles: Now includes CAN-FD, DoIP (Diagnostics over Internet Protocol - as defined in J2534-2) and support for J2534 version 5.0. This is the tool that GM dealerships use for diagnostics and reprogramming.
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Last update on 2025-04-17 / Affiliate links / Images from Amazon Product Advertising API


 

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