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July 24, 2023 NHTSA CAMPAIGN NUMBER: 23V511000
Windshield Wipers May Become Inoperable
Inoperative windshield wipers can reduce visibility, increasing the risk of a crash.
NHTSA Campaign Number: 23V511
Manufacturer Volvo Trucks North America
Components VISIBILITY
Potential Number of Units Affected 55,012
Summary
Volvo Trucks North America (Volvo Trucks) is recalling certain 2022-2024 VNR, VNL, VHD, and VAH trucks. The windshield wiper motor gears may wear prematurely, causing the motor to fail.
Remedy
Dealers will replace the windshield wiper motor assembly, free of charge. Owner notification letters are expected to be mailed September 15, 2023. Owners may contact Volvo Trucks customer service at 1-800-528-6586. Volvo Trucks number for this recall is RVXX2309.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Description of Defect:
Certain VNR, VNL, VHD and VAH model vehicles may experience premature wear of the gears in the wiper motor system. If the windshield wipers become inoperative, it could limit the driver’s visibility under certain operating conditions, which may increase the risk of a crash.
The wiper motor will be replaced.
Models/ Model Years Affected:
Certain 2022 to 2024 Volvo VNR, VNL, VHD and VAH vehicles manufactured from May 03, 2021 through July 05, 2023.
Vehicle Quantities:
63,095 (55,012 US, 8,083 Canada)
Dealer’s Responsibility:
The National Traffic and Motor Vehicle Safety Act and Canadian Motor Vehicle Safety Act requires dealers to ensure that all new and used vehicles are free of safety defects and comply with all relevant safety standards at the time of delivery to the consumer.
Dealers should make their personnel aware of the safety recall. In the event that a dealer has a vehicle included in the safety recall in their inventory to be sold, the condition must be corrected before releasing it to a customer.
Release Schedule:
- Vehicle list will be posted on the Trucks Dealer Portal July 28, 2023.
- Owner notification letters will be released on or before September 15, 2023.
- Repair Instruction will be released once they are available.
Chronology :
October 22 , 2021 Volvo Reliability Engineering in conjunction with Volvo Cab Engineering starts an investigation into wiper motor failures which indicated a increasing trend.
January 28, 2022 Initial reports on wiper motor failure analysis received from CVG Sprague.
February 11, 2022 CVG Sprague starts review with their Tier 1 supplier of the gears
October 20, 2022 CVG Sprague Tier 1 Testing Started
February 28, 2023 Lab Reviews (Plastic gears, Grease)
May 12, 2023 Volvo Audit and Review at CVG in USA
May 19, 2023 Volvo Audit and Review at Lucas Electric (Tier 2) Chennai India and Fine Plastics (Tier 3)
June 9, 2023 Volvo Audit and Review at Lucas Electric (Tier 2)
June 16, 2023 Volvo Audit and Review at (Tier 3) Grease supplier
June 25, 2023 Volvo Audit and Review at CVG Sprague
July 6, 2023 Stable production established.
July 19 , 2023 Product Safety Working Group reviews product safety investigation results and recommends that this be brought to Product Safety Committee as a potential product safety defect.
July 19, 2023 The Product Safety Committee meets and decides that a product safety defect exists.
July 24, 2023 573 Report filed with NHTSA
Warranty claims reached 5.8 percent, 51 reports of service requests due to inoperative wipers, there have been no accidents or injuries attributed to this issue.
12 Affected Products
Vehicles
MAKE | MODEL | YEAR |
VOLVO | VAH | 2022-2024 |
VOLVO | VHD | 2022-2024 |
VOLVO | VNL | 2022-2024 |
VOLVO | VNR | 2022-2024 |
3 Associated Documents
Volvo Trucks – RVXX2309 Safety Recall Alert – July 2023
RCMN-23V511-8695.pdf 228.655KB
Recall Acknowledgement
RCAK-23V511-6245.pdf 688.488KB
Defect Notice 573 Report
RCLRPT-23V511-6915.PDF 215.648KB
Latest Recalls Documents
https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=23V511&docType=RCL
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Last update on 2024-07-09 / Affiliate links / Images from Amazon Product Advertising API
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Volvo Trucks Uptime Page 1 of 1 © 2023 Volvo Group North America, LLC. CONFIDENTIAL – For limited distribution only to circulation list above. This bulletin, and any information herein, is subject to change by Company without notice. For the most current and accurate information, always refer to Trucks Dealer Portal for the electronic version of this document.. Recall Alerts Description of Defect: Certain VNR, VNL, VHD and VAH model vehicles may experience premature wear of the gears in the wiper motor system. If the windshield wipers become inoperative, it could limit the driver’s visibility under certain operating conditions, which may increase the risk of a crash. The wiper motor will be replaced.Models/ Model Years Affected: Certain 2022 to 2024 Volvo VNR, VNL, VHD and VAH vehicles manufactured from May 03, 2021 through July 05, 2023. Vehicle Quantities: 63,095 (55,012 US, 8,083 Canada) Dealer’s Responsibility: The National Traffic and Motor Vehicle Safety Act and Canadian Motor Vehicle Safety Act requires dealers to ensure that all new and used vehicles are free of safety defects and comply with all relevant safety standards at the time of delivery to the consumer. Dealers should make their personnel aware of the safety recall. In the event that a dealer has a vehicle included in the safety recall in their inventory to be sold, the condition must be corrected before releasing it to a customer. Release Schedule: •Vehicle list will be posted on the Trucks Dealer Portal July 28, 2023. •Owner notification letters will be released on or before September 15, 2023. •Repair Instruction will be released once they are available. If you have questions or concerns about this recall, contact the Regulatory Affairs Department at vtna.regulatoryaffairs@volvo.com. To: Dealer Principals Service Managers Warranty Managers Parts Managers Region: ☒U.S. ☒CAN Bulletin: SRA-V23-09 Date: July 28, 2023 Valid to: N/A Action Required? ☒Yes ☐No From: Gerard Hones, Product Regulation Specialist Subject: Safety Recall RVXX2309, Windshield Wiper Motor
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 23V-511 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Volvo Trucks North America Submission Date : JUL 24, 2023 NHTSA Recall No. : 23V-511 Manufacturer Recall No. : RVXX2309 Manufacturer Information : Manufacturer Name : Volvo Trucks North America Address : 7900 National Service Road Greensboro NC 27409 Company phone : 800 528 6586 Population : Number of potentially involved : 55,012 Estimated percentage with defect : 6 % Vehicle Information : Vehicle 1 : 2022-2024 Volvo VNR/VNL/VHD/VAH Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : OTHER Power Train : DIESEL Descriptive Information : The recall population is vehicles built from May 1, 2021 through July 5, 2023 with motors which were manufactured with gears and lubricant from non-verified suppliers. Production Dates : MAY 03, 2021 – JUL 05, 2023 VIN Range 1 : Begin : 4V5KG9EJ7NN281752 End : 4V4NC9EH9RN630247 ✔ Not sequential Description of Defect : Description of the Defect : Premature wear of the gears in the wiper motor system. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : If the windshield wipers become inoperative, it could limit the driver’s visibility under certain operating conditions, which may increase the risk of a crash Description of the Cause : Use of unvalidated components including motor housing, gears, and/or grease creates incompatibility of components which results in wiper motor failure. Identification of Any Warning that can Occur : The driver may notice wiper’s slowing or stopping intermittently while in steady operation prior to the wiper motor gear failing. Involved Components : Part 573 Safety Recall Report 23V-511 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Component Name 1 : Windshield Wiper Component Description : Windshield Wiper, Assembly LHD Reduced Component Part Number : 84724203 Supplier Identification : Component Manufacturer Name : Commercial Vehicle Systems-Sprague Address : 527 West US Highway 20 Michigan City Indiana 46360 Country : United States Chronology : October 22 , 2021 Volvo Reliability Engineering in conjunction with Volvo Cab Engineering starts an investigation into wiper motor failures which indicated a increasing trend. January 28, 2022 Initial reports on wiper motor failure analysis received from CVG Sprague. February 11, 2022 CVG Sprague starts review with their Tier 1 supplier of the gears October 20, 2022 CVG Sprague Tier 1 Testing Started February 28, 2023 Lab Reviews (Plastic gears, Grease) May 12, 2023 Volvo Audit and Review at CVG in USA May 19, 2023 Volvo Audit and Review at Lucas Electric (Tier 2) Chennai India and Fine Plastics (Tier 3) June 9, 2023 Volvo Audit and Review at Lucas Electric (Tier 2) June 16, 2023 Volvo Audit and Review at (Tier 3) Grease supplier June 25, 2023 Volvo Audit and Review at CVG Sprague July 6, 2023 Stable production established. July 19 , 2023 Product Safety Working Group reviews product safety investigation results and recommends that this be brought to Product Safety Committee as a potential product safety defect. July 19, 2023 The Product Safety Committee meets and decides that a product safety defect exists. July 24, 2023 573 Report filed with NHTSA Warranty claims reached 5.8 percent, 51 reports of service requests due to inoperative wipers, there have been no accidents or injuries attributed to this issue. Part 573 Safety Recall Report 23V-511 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Description of Remedy : Description of Remedy Program : Remedy program will be to replace windshield wiper motor assembly with units produced with verified components. Reimbursement for the recall will be covered by Manufacturer’s Reimbursement Plan on file with NHTSA. How Remedy Component Differs from Recalled Component : Remedy Component has been built from known and verified gear and grease supplier which have passed testing to our application. Windshield Wiper, Windshield Wiper, Assembly LHD Reduced, 84724203 Identify How/When Recall Condition was Corrected in Production : Windshield wiper motors with corrected components were introduced into production on July 6, 2023. Recall Schedule : Description of Recall Schedule : Dealer notification will begin on July 28, 2023 and owner notification will begin on or before September 15, 2023 Planned Dealer Notification Date : JUL 28, 2023 – JUL 28, 2023 Planned Owner Notification Date : SEP 15, 2023 – SEP 15, 2023 * NR – Not Reported
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