November 4, 2021 NHTSA CAMPAIGN NUMBER: 21V858000
Broken Shaft Seal May Cause Loss of Power Steering
A loss of power steering assist increases the risk of a crash.
NHTSA Campaign Number: 21V858
Manufacturer Volvo Trucks North America
Components STEERING
Potential Number of Units Affected 3
Summary
Volvo Trucks North America (Volvo Trucks) is recalling certain 2021 VNL vehicles. A machining defect may cause pressure to build in the power steering pump, breaking the shaft seal and resulting in a loss of power steering assist.
Remedy
Dealers will replace the power steering pumps, free of charge. Owner notification letters are expected to be mailed December 22, 2021. Owners may contact Volvo Trucks customer service at 1-800-528-6586. Volvo Trucks number for this recall is RVXX2105.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
ZF Power Steering Pump Replacement
VN
RECALL INFORMATION
(November, 2021)
Volvo has determined that certain model year 2021 trucks may have been built with a defective power steering pump. The possible defect in the power steering pump could cause it to leak power steering fluid. If this happens, there could be a loss of power steering assist. A loss of power steering assist may result in a sudden increase in steering effort, especially at low speeds. This could increase the risk of a crash.
Volvo Trucks has not received any complaints or reports of vehicle crashes because of this issue.
To ensure that these vehicles meet Volvo’s stringent safety standards, the replacement of the power steering pump will be required.
VEHICLES AFFECTED
Certain Volvo North America vehicles manufactured between June 22, 2020 and August 17, 2020.
VEHICLE QUANTITY
There are 3 vehicles affected by this recall (3 U.S., 0 Canada).
Parts Information
Part Number | Part Names | Quantity |
21123415 | Power Steering pump | 1 |
8161532 | Power steering pump mounting gasket | 1 |
977937 | Line Seals | 2 |
Repair Instructions
1.Secure vehicle for service.
2.Remove and replace power steering pump referencing IMPACT operation ID 6453-03-02-01.
3.Release vehicle to service.
Chronology :
August 13, 2021 ZF notifies Volvo of potential issue on certain power steering pumps.
August 23, 2021 Volvo Product Safety Working Group (PSWG) opens investigation.
August 24, 2021 Initial review by PSWG.
September 23, 2021 Additional information received. PSWG notified that ZF filed Equipment Defect Report.
October 18, 2021 PSWG completes investigation. Decision made to raise to Product Safety Committee.
October 28, 2021 Product Safety Committee meets and determines a safety-related defect.
November 4, 2021 573 defect report submitted to NHTSA.
1 Affected Product
Vehicle
MAKE | MODEL | YEAR |
VOLVO | VNL | 2021 |
9 Associated Documents
Manufacturer Notices(to Dealers,etc)
RCMN-21V858-3217.pdf 157.777KB
RCMN-21V858-3217
ISSUED Owner Notification Letter(Part 577)
RCONL-21V858-2515.pdf 216.417KB
Recall Quarterly Report #1, 2021-4
RCLQRT-21V858-4426.PDF 211.154KB
RCLQRT-21V858-4426
Remedy Instructions and TSB
RCRIT-21V858-7825.pdf 231.717KB
RCRIT-21V858-7825
Recall Acknowledgement
RCAK-21V858-4807.pdf 645.728KB
RCAK-21V858-4807
Defect Notice 573 Report
RCLRPT-21V858-5380.PDF 213.778KB
RCLRPT-21V858-5380
Recall Quarterly Report #2, 2022-1
RCLQRT-21V858-1179.PDF 211.248KB
RCLQRT-21V858-1179
Recall Quarterly Report #3, 2022-2
RCLQRT-21V858-5035.PDF 211.331KB
RCLQRT-21V858-5035
Recall Quarterly Report #4, 2022-3
RCLQRT-21V858-9980.PDF 211.433KB
RCLQRT-21V858-9980
Latest Recalls Documents
For the Latest and Most Recent Recalls Information Visit the link below…
https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=21V858&docType=RCL
- Maintains smooth power steering operation
- Anti-wear agents protect pump components
- Seal conditioners protect and rejuvenate seals
- Helps to stop pump squealing and prevent abnormal wear
- Compatible with factory fluids
- Package Dimensions: 23.2 H x 6.9 L x 11.2 W (centimetres)
- Package Weight: 0.9 kilograms
- Country of Origin : United States
- Fit type: Universal
- Advanced additive package for excellent performance
- Reduces power-steering related noise, resulting in a quieter passenger compartment
- ACDelco power steering fluid Special formula is non-foaming and anti-corrosive for longer fluid life and protection for power steering system components
- OEM Part Number : 89021182
- High quality power steering fluid and conditioner
- Stops Noise
- Stops slipping
- Helps prevent unusual wear
- Protects seals
- The service solution for ALL European, North American, and Asian vehicles (Honda fluid recommended for Honda/Acura vehicles)
- Reduces friction and protects seals and hoses - extending the life of the power steering system
- Provides excellent cold and high temperature performance eliminating "morning sickness" stiffness
- Excellent for use in electric hydraulic systems
- Cleans and frees sticky turbines and pumps
- Restores performance and smoothest out hard steering
- Quiets squeal and noisy pumps
- Stops leaks
- Conditions seals
- Prevents future leaks
- Fits all Honda models
- Honda genuine power steering fluid is manufactured for all Honda vehicle power steering systems
- Other manufacturer's power steering fluid may damage the Honda power steering system
- See owner's manual for more information
- Premium full-synthetic formulation specifically engineered for Asian vehicles
- Provides protection against wear, foaming, and corrosion to maintain optimal performance
- Designed for extreme temperatures while also providing excellent operation in low temperatures
- Delivers excellent oxidative stability for extended fluid life
- Engineered for Honda, Acura, Toyota, Lexus, and all other Asian-manufactured vehicles
Last update on 2023-11-28 / Affiliate links / Images from Amazon Product Advertising API
This product presentation was made with AAWP plugin.
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SAFETY RECALL Volvo Trucks North America Greensboro, NC USA Date Number Release Page 11.2021 RVXX2105 01 1(3) ZF Power Steering Pump Replacement VN RECALL INFORMATION (November, 2021) Volvo has determined that certain model year 2021 trucks may have been built with a defective power steering pump. The possible defect in the power steering pump could cause it to leak power steering fluid. If this happens, there could be a loss of power steering assist. A loss of power steering assist may result in a sudden increase in steering effort, especially at low speeds. This could increase the risk of a crash. Volvo Trucks has not received any complaints or reports of vehicle crashes because of this issue. To ensure that these vehicles meet Volvo’s stringent safety standards, the replacement of the power steering pump will be required. VEHICLES AFFECTED Certain Volvo North America vehicles manufactured between June 22, 2020 and August 17, 2020. VEHICLE QUANTITY There are 3 vehicles affected by this recall (3 U.S., 0 Canada). Page 2 of 3 Parts Information Repair Instructions 1. Secure vehicle for service. 2. Remove and replace power steering pump referencing IMPACT operation ID 6453-03-02-01. 3. Release vehicle to service. Diesel Engine mounting gasket shown below Part Number Part Names Quantity 21123415 Power Steering pump 1 8161532 Power steering pump mounting gasket 1 977937 Line Seals 2 Volvo Trucks North America ZF Power Steering Pump Replacement Date 11.2021 Page 3 of 3 REIMBURSEMENT This repair is covered by an authorized Safety recall. Reimbursement is obtained through the normal claim handling process. UCHP Reimbursement Claim Type (used only when uploading from the Dealer Business System) 40 Recall Status Vehicle repaired per instructions 1-Modified per instructions Labor Codes Primary Labor Code: 6453-03-02-01 Power Steering Pump, Replacement 1.4 Causal Part 21123415 Authorization Number C6638 Note: Dealers are to perform Safety Recall Campaign on all subject vehicles at no charge to the vehicle owner regardless of mileage, age of vehicle or ownership (original purchaser or subsequent purchasers). Whenever vehicles are subject to a Safety Recall are brought to your dealership for service, or taken into your dealership vehicle inventory, it is strongly recommended that every effort be made to perform the recall correction before the vehicle is sold or released to the owner.
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RVXX2105_OWNER_LTR_US Page 1 of 2 December 2021 DEAR VOLVO TRUCK OWNER: This notice applies to your vehicle, VIN:_ 4V4NG9XXXXXXXXXXX This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. Volvo Trucks North America has decided that a defect which relates to motor vehicle safety exists in certain 2021 Volvo VNL model vehicles manufactured from June 22, 2020 through August 17, 2020. SAFETY DEFECT: On certain trucks, a defect in the power steering pump could cause it to leak power steering fluid. If this happens, there could be a loss of power steering assist. SAFETY RISK: A loss of power steering assist may result in a sudden increase in steering effort, especially at low speeds. This could increase the risk of a crash. PRECAUTIONS YOU CAN TAKE: TIME REQUIRED FOR THE REPAIR: There are no precautions you can take other than having your vehicle repaired by a Volvo Parts and Service Center. The time required to repair your vehicle is approximately 1 hours. WHAT YOU SHOULD DO: You should contact the nearest Volvo Parts and Service Center and make an appointment. Dealers will replace the power steering pump at no cost to you. You can locate the closest Volvo Parts and Service Center by going on line to http://www.volvo.com/trucks/na/en-us/dealers/ and selecting “Dealer Locator” or by calling our toll-free number: (800) 528-6586. IMPORTANT SAFETY RECALL RVXX2105 NHTSA RECALL # 21V-858 RVXX2105_OWNER_LTR_US Page 2 of 2 December 2021 NOTICE REGARDING LEASED VEHICLES: If you are a Lessor of vehicles subject to this Notice, you have an obligation under Federal Law to provide a copy of this Notice to all Lessees within 10 days of your receipt of this Notice. Further, you must maintain a record, which identifies the Lessee(s) to whom you send a copy of this letter, the date you send this letter, and the Vehicle Identification Number(s) of the vehicle(s) that you have leased to that lessee. For purposes of this Notice, the term Lessor means: a person or entity that is the owner, as reflected on the vehicle’s title, of any five or more leased vehicles (as defined in CFR Section 577.4), as of the date of notification by the manufacturer of the existence of a safety-related defect or non-compliance with a Federal Motor Vehicle Safety Standard in one or more of the leased motor vehicles. OWNER RECALL RESPONSE CARD: The enclosed “Notice of Vehicle Recall” identifies your vehicle. If you no longer own the vehicle, please help us update our records by completing the “Vehicle Disposition Record” portion of the enclosed postage-free Notice of Mandatory Safety Campaign card and mailing it back to us. ASSISTANCE/ COMPLAINTS: PRE NOTIFICATION REMEDIES: If your vehicle has not been repaired within a reasonable time after delivering it to a Volvo Parts and Service Center, please contact: Volvo Trucks North America Regulatory Affairs Department, P.O. Box 26115 Greensboro, NC 27402-6115 vtna.regulatoryaffairs@volvo.com If you have previously paid for repairs as a result of this issue, you may be entitled to recovery of those expenses. Submit copies of all documentation supporting your claim according to the rules specified in the “General Plan for Reimbursement of Pre-notification Remedies” provided in this mailing. We regret any inconvenience this may cause to your operation, but hope you will appreciate our sincere efforts to demonstrate Volvo’s commitment to provide our customers with the best possible product. VOLVO TRUCKS NORTH AMERICA
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Volvo Trucks Uptime Page 1 of 1 © 2020 Volvo Group North America, LLC. CONFIDENTIAL – For limited distribution only to circulation list above. This bulletin, and any information herein, is subject to change by Company without notice. For the most current and accurate information, always refer to Trucks Dealer Portal for the electronic version of this document.. Recall Alerts Description of Defect: On certain trucks, a defect in the power steering pump could cause it to leak power steering fluid. If this happens, there could be a loss of power steering assist. A loss of power steering assist may result in a sudden increase in steering effort, especially at low speeds. This could increase the risk of a crash. The power steering pumps will be replaced on the vehicles. Models/ Model Years Affected: Certain 2021 Volvo VNL model vehicles manufactured from June 22, 2020 through August 17, 2020. Vehicle Quantities: Volvo 3 (all US) Dealer’s Responsibility: The National Traffic and Motor Vehicle Safety Act and Canadian Motor Vehicle Safety Act requires dealers to ensure that all new and used vehicles are free of safety defects and comply with all relevant safety standards at the time of delivery to the consumer. Dealers should make their personnel aware of the safety recall. In the event that a dealer has a vehicle included in the safety recall in their inventory to be sold, the condition must be corrected before releasing it to a customer. Release Schedule: • Vehicle list will be posted on the Trucks Dealer Portal November 10, 2021. • Owner notification letters will be released on or before December 22, 2021. If you have questions or concerns about this recall, contact the Regulatory Affairs Department at vtna.regulatoryaffairs@volvo.com. To: Dealer Principals Service Managers Warranty Managers Parts Managers Region: ☒U.S. ☐CAN Bulletin: SRA-V21-05 Date: November 10, 2021 Valid to: N/A Action Required? ☒Yes ☐No From: Gerard Hones, Regulatory Specialist Government Reporting Subject: Safety Recall RVXX2105, ZF Power Steering Pump
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 21V-858 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Volvo Trucks North America Submission Date : NOV 04, 2021 NHTSA Recall No. : 21V-858 Manufacturer Recall No. : RVXX2105 Manufacturer Information : Manufacturer Name : Volvo Trucks North America Address : 7900 National Service Road Greensboro NC 27409 Company phone : 800 528 6586 Population : Number of potentially involved : 3 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2021-2021 Volvo VNL Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : OTHER Power Train : DIESEL Descriptive Information : The basis of the recall population is equipment recall 21E-085. Information on deliveries of suspect components was used to identify potential affected vehicles which include three (3) 2021 VNL model vehicles manufactured from June 22, 2020, through August 17, 2020. Production Dates : JUN 22, 2020 – AUG 17, 2020 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : According to 21E-085, “certain power steering pumps supplied by ZF may cause pressure to build and the shaft seal to leak into the engine, resulting in a loss of power steering assist in the identified recalled vehicles. ZF’s understanding is that its power steering pumps operate under conditions specific to each vehicle application.” FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : A sudden loss of power steering assist under certain conditions may increase the risk of a crash. Volvo is not aware of any vehicle crashes associated with this safety defect. Description of the Cause : The rotor grinding process may have created an area of localized flatness in the end face of the steering pump motor during manufacturing of the power steering pumps. Identification of Any Warning that can Occur : NR Part 573 Safety Recall Report 21V-858 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Involved Components : Component Name 1 : Power Steering Pump Component Description : Asist Mechanical Steering Component Part Number : 21718559 Supplier Identification : Component Manufacturer Name : ZF North America Inc. Address : 12001 Tech Center Drive Livonia Michigan 48150 Country : United States Chronology : August 13, 2021 ZF notifies Volvo of potential issue on certain power steering pumps. August 23, 2021 Volvo Product Safety Working Group (PSWG) opens investigation. August 24, 2021 Initial review by PSWG. September 23, 2021 Additional information received. PSWG notified that ZF filed Equipment Defect Report. October 18, 2021 PSWG completes investigation. Decision made to raise to Product Safety Committee. October 28, 2021 Product Safety Committee meets and determines a safety-related defect. November 4, 2021 573 defect report submitted to NHTSA. Description of Remedy : Description of Remedy Program : The repair will involve replacement of the suspect power steering pump. Repairs made prior to notification will be addressed according to Volvo’s General Reimbursement Plan on file with NHTSA. How Remedy Component Differs from Recalled Component : The remedy component does not contain the component defect that resulted in this filing. Identify How/When Recall Condition was Corrected in Production : Action was taken by ZF to address the defect. When notification occurred to Volvo, there were no actions required to remedy the vehicles in production as the vehicles had already been released. Part 573 Safety Recall Report 21V-858 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Recall Schedule : Description of Recall Schedule : Dealers will be notified through a safety recall alert. By November 10, 2021.Owner notification will occur on or before December 22, 2021. Planned Dealer Notification Date : NOV 10, 2021 – NOV 10, 2021 Planned Owner Notification Date : DEC 22, 2021 – DEC 22, 2021 * NR – Not Reported
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