R10058 – Air Bag Inflator Fragments May Strike Driver – 2001-2003 Volvo S80 & S60

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November 4, 2020 NHTSA CAMPAIGN NUMBER: 20V681000

Air Bag Inflator Fragments May Strike Driver

Metal fragments can strike vehicle occupants increasing the risk of serious injury or death.

 

NHTSA Campaign Number: 20V681

Manufacturer Volvo Car USA LLC

Components AIR BAGS

Potential Number of Units Affected 54,124

 

Summary

Volvo Car USA LLC (Volvo Car) is recalling certain 2001-2003 S80 and S60 vehicles sold or ever registered in Alabama, Arkansas, Florida, Georgia, Hawaii, Louisiana, Mississippi, North Carolina, Oklahoma, South Carolina, Tennessee, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands. The driver side frontal air bag inflator may rupture, sending metal fragments into the passage compartment, when the driver side air bag is deployed.

 

Remedy

Volvo Car will notify owners, and dealers will replace the driver side air bag module, free of charge. The recall began April 20, 2021. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo Car’s number for this recall is R10058.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

 

Check if your Volvo has a Recall

 


The reason for Recall R10058:

Volvo Cars investigations has identified a problem regarding the driver air bag. In the event of a crash where the driver air bag is activated, the driver might be struck by metal fragments from inside the inflator potentially resulting in serious injury or death.

 


QB Instruction I10058

Warning!

Under no circumstances use an ohmmeter or other live measuring instrument to take readings on a disconnected, non-deployed pyrotechnical SRS component.

 

Warning!

Pyrotechnical SRS components must never be taken apart, repaired, transferred to another vehicle, deployed, or disposed of.

 

Note!

The illustrations in this service information are used for different model years and/or models. Some variation may occur. However, the essential information in the illustrations is always correct.

 

Preparation

Caution!

Handle all the packaging with care, this shall be re-used when returning the old component.

– Cardboard box
– Steel cage
– Wrapping material

 

Note !

The unique serial number on the New module must be recorded on your repair order, so that it can be added in the text field in QW90. Only state serial number, no other text or figures is allowed. If the serial number is missing on the repair order the claim will be rejected.

 

Airbag driver side (SRS), replacing (4 spoke steering wheel)

Removal

Ignition off.

Disconnect the battery negative cable.

 

Turn the steering wheel so that there is enough space for tools.

Completely loosen the two screws positioned at 45 degrees on the rear of the steering wheel.

Pull out the airbag module to access the connectors.

Use: Torx 30

 

Remove

– the 2 connectors by pressing in the catches (there may be more or fewer).

– the airbag module

 

Transferring Components

Caution! Handle the keypads with extra care, Volvo Cars has limited access to these spare parts.

Transfer the keypads and bracket.

Remove on both sides

– the four screws (1) (10 Nm) for the bracket

– the Bracket

– the two screws (2) (2Nm) for the keypads

– disconnect the two connectors by pressing in the catches for the keypads

– the Keypads, gently.

 

Installation

Caution!

Ensure that no cables are trapped.

Install:

– the connectors

– the airbag module

Tighten the screws on the rear of the steering wheel. Tighten to 10 Nm.

Use: Torx 30

 

Warning!

The key must be in position 2. No one must be in the car when the battery is connected. This is a safety precaution in case an airbag module activates when the power is connected.

– Connect the ground cable

 

Airbag driver side (SRS), replacing (3 spoke steering wheel)

Removal

Ignition off.

Disconnect the battery negative cable.

 

Turn the steering wheel a ¼ turn so that the two holes on the rear of the steering wheel are accessible.

 

Insert a flat screwdriver in the holes on the rear of the steering wheel. Place the screwdriver point against the top of the spring clip as illustrated.

 

Pry the screwdriver up against the upper edge of the hole (2) so that the point of the screwdriver presses down the catch (1) until the catch releases.

 

Turn the steering wheel a ½ turn in the opposite direction. Repeat the process on the other side. Turn the steering wheel to the neutral position.

 

Fold out the airbag, gently.

 

Disconnect the 2 connectors (1) (there may be more or less) by pressing in the catches for the SRS ignition cables for the airbag module

– Remove the airbag module

 

Installation

Caution!

Ensure that no cables are trapped.

To install, reverse the removal procedure.

 

Warning!

The key must be in position 2. No one must be in the car when the battery is connected. This is a safety precaution in case an airbag module activates when the power is connected.

– Connect the battery ground cable

 

Warning!

Make sure that all four hooks are engaged, securing that the top part of the cage is connected.

If necessary, a screwdriver can be used.

 

Note!

Place the old component in the packaging that the new one was delivered in for further transport according to instructions.

 

Note!

Mark the box with your Repair order number.

Return the Box to your parts department for further transport.

 



6 Affected Products

Vehicles

MAKE MODEL YEAR
VOLVO S60 2001-2003
VOLVO S80 2001-2003

 


23 Associated Documents

Recall 573 Report-Amendment 9

RCLRPT-20V681-5042.PDF 216.14KB

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Recall 573 Report-Amendment 11

RCLRPT-20V681-6281.PDF 216.028KB

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Recall 573 Report-Amendment 10

RCLRPT-20V681-4831.PDF 216.019KB

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ISSUED Interim Owner Notification Letter(Part 577)

RIONL-20V681-2040.pdf 596.174KB

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Recall 573 Report-Amendment 12

RCLRPT-20V681-9968.PDF 216.025KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-20V681-3084.pdf 587.41KB

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Manufacturer Notices(to Dealers,etc) – November 4, 2020 Subject: Recall R10058

RCMN-20V681-3937.pdf 81.811KB

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Manufacturer Notices(to Dealers,etc) – April 21, 2021 UPDATE: PARTS NOW AVAILABLE FOR ONLY S60 MY 01-03 VEHICLES

RCMN-20V681-3298.pdf 148.409KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-20V681-5800.pdf 136.842KB

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Recall Quarterly Report #1, 2021-2

RCLQRT-20V681-1787.PDF 211.155KB

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Remedy Instructions and TSB

RCRIT-20V681-5680.pdf 457.668KB

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Remedy Instructions and TSB

RCRIT-20V681-3415.pdf 1687.287KB

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Recall 573 Report-Amendment 7

RCLRPT-20V681-3820.PDF 216.003KB

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Recall 573 Report-Amendment 6

RCLRPT-20V681-1272.PDF 216KB

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Recall 573 Report-Amendment 2

RCLRPT-20V681-1252.PDF 215.029KB

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Recall 573 Report-Amendment 1

RCLRPT-20V681-6858.PDF 215.017KB

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Recall 573 Report-Amendment 3

RCLRPT-20V681-1638.PDF 215.04KB

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Recall Acknowledgement

RCAK-20V681-8089.pdf 244.115KB

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Recall 573 Report-Amendment 5

RCLRPT-20V681-8058.PDF 215.995KB

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Recall 573 Report

RCLRPT-20V681-5545.PDF 215.04KB

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Recall 573 Report-Amendment 4

RCLRPT-20V681-6140.PDF 215.267KB

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Recall 573 Report-Amendment 8

RCLRPT-20V681-9861.PDF 216.689KB

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Recall Quarterly Report #2, 2021-3

RCLQRT-20V681-8455.PDF 211.265KB

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Latest Recalls Documents

For the Latest and Most Recent Recalls Information Visit the link below…

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=20V681&docType=RCL

 


 

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