November 26, 2019 NHTSA CAMPAIGN NUMBER: 19V849000
A door that is not securely latched could open while the vehicle is in motion, increasing the risk of injury to a vehicle occupant.
NHTSA Campaign Number: 19V849
Manufacturer Volvo
Car USA LLC
Components LATCHES/LOCKS/LINKAGES
Potential Number of Units Affected 144,937
Summary
Volvo
Car of USA LLC (Volvo
) is recalling certain 2011-2017 S60, S60I, V60, S60CC and V60CC vehicles. A component within the door latches may break, making the doors difficult to latch and/or leading the driver or a passenger to believe a door is securely closed when, in fact, it is not.
Remedy
Volvo
will notify owners, and dealers will replace all four door latches, free of charge. The recall began April 9, 2020. Owners may contact Volvo
customer service at 1-800-458-1552. Volvo
’s number for this recall is R89978.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Check if your Volvo has a Recall
| Volvo | QB InstructionR89978 | |||
| Title | Door latch, front door | Page 1 ( 16 ) | ||
| Action | Replacement | Operation number: 97674-2 | ||
| Issue | Date | Reason | ||
| 1 | 2020-03 | First issue | ||
Affected vehicles
| Model year | Model |
| 2011, 2012, 2013, 2014, 2015, 2016, 2017 | S60 (11-17) |
| 2016, 2017, | S60 Cross Country |
| 2014, 2015, 2016, 2017, | S60L |
| 2011, 2012, 2013, 2014, 2015, 2016, 2017 | V60 (-17) |
| 2015, 2016, 2017 | V60 Cross Country (-17) |
Prior to performing Recall R89978 it’s recommended that you perform a functionality test of all door locks and keyless systems and note any functions that are inoperable.
Note: Recall R89978 only addresses concerns related to the doors opening on their own.
Removal
Note! Removal steps in this procedure may contain installation details.
| Remove panel side door front , refer to:
Removal, replacement and installation 8 – Body and interior 85 – Interior 851 – upholstery for wall/door, side, rear shelf, luggage rack |
Hint: This step may require the aid of another technician.
1 . Release the catches.
2 . Lift the marked component up
Note! Ensure that the tape is fixed to the surface.
Applies to the left-hand side:
Remove the marked part.
Remove the marked part.
Caution! Pull the door handle outwards and hold it in the pulled out position.
Torque:
M5 , 5 Nm
Important! If these steps are not followed correctly, damage to the handle and/or components can occur.
Remove the marked part.
Remove the marked part.
Vehicles with keyless entry
Disconnect the connector.
Caution: When disconnecting this connector as the harness could be shorter if repairs were previously done.
Applies to the right-hand side
Remove the marked part.
Caution! Pull the door handle outwards and hold it in the pulled out position.
Torque:
M5 , 5 Nm
Important! If these steps are not followed correctly, damage to the handle and/or components can occur.
Remove the marked part.
Remove the marked part.
Vehicles with keyless entry
Disconnect the connector.
All vehicles
Remove the screw.
Remove the screw.
Release the catches.
Release the catches.
Release the catches.
Press the marked component.
Disconnect the connector.
Torque:
M5 , 5 Nm
Remove the screws.
Remove the marked part.
Release the cable.
Disconnect the connector.
Remove the screws.
Release the cable.
Remove the marked part.
Installation
Note! The following steps are only necessary when installing a new component.
Note! Remove transit protection device.
Caution! This component is sensitive to “mechanical stresses”. If the component has been dropped onto the floor, for example, it must not be installed in a vehicle.
To install, reverse the removal procedure.
| Volvo | QB InstructionR89978 | |||
| Title | Door latch, rear door | Page 1 ( 13 ) | ||
| Action | Replacement | Operation number: 97674-2 | ||
| Issue | Date | Reason | ||
| 1 | 2020-03 | First issue | ||
Affected vehicles
| Model year | Model |
| 2011, 2012, 2013, 2014, 2015, 2016, 2017 | S60 (11-17) |
| 2016, 2017, | S60 Cross Country |
| 2014, 2015, 2016, 2017 | S60L |
| 2011, 2012, 2013, 2014, 2015, 2016, 2017 | V60 (-17) |
| 2015, 2016, 2017 | V60 Cross Country
(-17) |
Prior to performing Recall R89978 it’s recommended that you perform a functionality test of all door locks and keyless systems and note any functions that are inoperable.
Note: Recall R89978 only addresses concerns related to the doors opening on their own.
Removal
Note! Removal steps in this procedure may contain installation details.
| Remove panel side door rear , refer to:
Removal, replacement and installation 8 – Body and interior 85 – Interior 851 – upholstery for wall/door, side, rear shelf, luggage rack |
1 . Release the catch.
2 . Lift the marked component up
Note! Ensure that the tape is fixed to the surface.
Fold marked part aside.
Caution! Pull the door handle outwards and hold it in the pulled out position.
Torque:
M5 , 5 Nm
Important! If these steps are not followed correctly, damage to the handle and/or components can occur.
Remove the marked part.
Remove the marked part.
Vehicles with keyless entry
Disconnect the connector.
Caution: when disconnecting this connector as the harness could be shorter if repairs were previously done.
All vehicles
Remove the screw.
Remove the marked part.
Release the catches.
Disconnect the connector.
Release the catches.
Press the marked component.
Torque:
M6 , 10 Nm
Remove the screws.
Torque:
M5 , 5 Nm
Remove the screws.
Remove the marked part.
Disconnect the connector.
Release the cable.
Remove the screws.
Release the cable.
Remove the marked part.
Installation
Note! This step is only necessary when installing a new component.
Note! Remove transit protection device.
Caution! This component is sensitive to “mechanical stresses”. If the component has been dropped onto the floor, for example, it must not be installed in a vehicle.
To install, reverse the removal procedure.
VOLVOSERVICE AND PARTS BUSINESS | |||||
Parts Bulletin | |||||
| TITLE:
R89978 Door Locks / Latches Model Year 2011 – 2017 S60, V60, S60CC, S60I, V60CC | |||||
| GROUP: 8 | CAT/NO: R89978 | REFERENCE BULLETINS: QB R89978 | CAR M United | ARKET: States | |
| COPY TO / CIRCULATIONS (PLEASE INITIAL): | ISSUE DATE:
2020-03-30 | STATUS DATE:
2020-03-30 | |||
| GENERAL MANAGER | PARTS
MANAGER | SERVICE
MANAGER | SALES
MANAGER | ||
| Page 1 of 2 | |||||
“Right first time in Time”
UPDATE: Revised ordering instructions
Reference Bulletins: QB R89978
Volvo
Car USA LLC on behalf of Volvo
Car Group, has decided to launch Recall R89978 on certain model year 2011 – 2017 S60, V60, S60CC, S60I, V60CC vehicles.
Volvo
has identified that if the vehicle is exposed to extreme hot climate conditions over time, the door latch will be weakened and the retention hook for pawl spring in the side door latch may break off while being used, i.e. when the door is being opened.
The corrective action is to replace all four (4) door latches in both front and rear side doors with new improved door latches.
A total of 145,072 USA vehicles are eligible for this recall.
Depending on the vehicle model and optional equipment, any 4 of the following part numbers will apply:
| Part Number | Description | Latch Location | Market | Qty |
| 31349858 | Door Lock W/O Dead Lock | LF | U.S. | 1 |
| 31349860 | Door Lock W/O Dead Lock | RF | U.S. | 1 |
| 31349862 | Door Lock W/O Dead Lock Manual Child Lock | LR | U.S. | 1 |
| 31349866 | Door Lock W/O Dead Lock Manual Child | RR | U.S. | 1 |
| 31349865 | Door Lock W/O Dead Lock Electric Child Lock | LR | U.S. | 1 |
| 31349869 | Door Lock W/O Dead Lock Electric Child Lock | RR | U.S. | 1 |
| 31349870 | VIDA incorrect! Use P/N 31349862 | LR | U.S. | 1 |
| 31349871 | VIDA incorrect! Use P/N 31349866 | RR | U.S. | 1 |
| 31349859 | Door Lock LF Dead Lock | LF | *TDS | 1 |
| 31349861 | Door Lock RF Dead Lock | RF | *TDS | 1 |
| 31349863 | Door Lock Dead Lock Manual Child Lock | LR | *TDS | 1 |
| 31349867 | Door Lock Dead Lock Manual Child Lock | RR | *TDS | 1 |
| 31349864 | Door Lock Electric Child Lock | LR | *TDS | 1 |
| 31349868 | Door Lock Electric Child Lock | RR | *TDS | 1 |
*TDS = Tourist Diplomatic Sales
Note: 97% of the vehicles affected by Recall R89978 will utilize the first (4) part number in the table above. R89978 parts bulletin is not a substitute for VIDA. Always refer to VIDA parts catalog for proper door latch application.
Critical orders will be accepted for emergency car inoperable situations only, and will require a repair order number when contacting Parts Support Option 2.
VOLVOSERVICE AND PARTS BUSINESS | ||||||
Quality Bulletin | ||||||
| TITLE:
Recall R89978: Door Latches Model Year 2011 – 2017 S60, V60, S60CC, S60I, V60CC – REVISED | ||||||
| GROUP: | CAT/NO: R89978 | ISSUING DEPARTMENT: Regulatory and Compliance | CAR MARKET:
United States | |||
| REVISIONS:
B. Vehicles Involved; H. Technician Competency Requirement; I. Retailer Allowance | ISSUE DATE:
2020-01-31 | STATUS DATE:
2020-03-30 | ||||
| Service Personnel: Read and initial | SERVICE MANAGER | SERVICE WRITER | WARRANTY ADMINISTRATOR | |||
| Page 1 of 3 | ||||||
“Right first time in Time”
A. RECALL R89978 DESCRIPTION
B. VEHICLES INVOLVED
C. PARTS INFORMATION/PARTS RETURN
D. OWNER NOTIFICATION
E. VEHICLES IN RETAILER INVENTORY
F. RETAILER RESPONSIBILITY
G. CAMPAIGN REIMBURSEMENT PROCEDURES
H. TECHNICIAN COMPETENCY REQUIREMENT
I. RETAILER ALLOWANCE
A. RECALL R89978 DESCRIPTION
Volvo
Car USA LLC on behalf of Volvo
Car Group, has decided to launch Recall R89978 on certain model year 2011 – 2017 S60, V60, S60CC, S60I, V60CC vehicles.
Volvo
has identified that vehicles exposed to hot climate conditions over time, can cause the door latch to weaken and the retention hook for the pawl spring in the side door latch to break. This can make the doors difficult to latch, or lead the driver/passenger to believe the door is securely closed when it is not.
The corrective action is to replace all four (4) door latches in both front and rear side doors with new improved door latches.
A total of 145,072 U.S. vehicles are eligible for this recall.
B. VEHICLES INVOLVED
NOTE: RETAILER MUST CONFIRM VEHICLE ELIGIBILITY PRIOR TO BEGINNING THE REPAIR FOR THIS RECALL.
Vehicle eligibility must be confirmed:
- Vehicle Inquiry – Vehicle Warranty where the message “Recall R89978 Door Latch” will appear for eligible vehicles or check eligibility in TIE.
Prior to performing Recall R89978 it’s recommended that you perform a functionality test of all door locks and keyless systems and note any functions that are inoperable.
Recall R89978 only addresses concerns related to the doors opening on their own.
All vehicles must be checked for any incomplete recalls or service campaigns or service upgrades. All open Recall, Service Campaign or Service Action repairs must be completed. If you have any questions concerning this recall send them to [email protected].
C. PARTS / PARTS RETURN
Please refer to Parts Bulletin 8-R89978. No parts will need to be returned to the Technical Material Analysis department.
PORT VEHICLES
No eligible vehicles are in the ports.
D. OWNER NOTIFICATION
A second owner notification letter will be sent out early May, 2020 that will notify the owner of this recall instructing them to contact their Volvo
retailer and request an appointment to have this repair completed at NO Charge to the customer.
E. VEHICLES IN RETAILER INVENTORY
It is a violation of federal law for a retailer to deliver any new Volvo
that is eligible for a recall. Retailers are advised to check all vehicles in inventory for recall eligibility and repair immediately. Violation of this requirement by a retailer could result in a civil penalty of up to $21,000 per vehicle. Correct all vehicles in your new vehicle inventory before delivery.
F. RETAILER RESPONSIBILITY
All vehicles qualifying for this recall must be repaired prior to a customer taking possession of the vehicle.
G. CAMPAIGN REIMBURSEMENT PROCEDURES
Recall R89978 claims should be submitted using the LONG FORM application only.
H. TECHNICIAN COMPETENCY REQUIREMENT
The technician competency requirement for this campaign repair is:
- Level 2 – Certified Technician
- Level 1 – Quality Technician
Quality Technicians will be required to watch R89978 Door Latch Repair Procedures webinar on March 31, 2020 at 2:00PM EDT or visit Volvo
Car Performance Academy to take course #1896R.
I. RETAILER ALLOWANCE (LONG FORM APPLICATION)
Claim Type: R89978
Cause Code: 02
CSC Code: XW
Main OP: 97674
Failed Part:
| Operation Number | Repair Description | Qty | Labor Time |
| 97674 | Remove/Install Door Locks X4 (LOP Includes all 4 doors) | 1 | 2.0 |
SAFETY RECALL NOTICE
April 6, 2020
NHTSA RECALL 19V849
IMPORTANT SAFETY RECALL
THIS NOTICE APPLIES TO YOUR VEHICLE, VIN: YV9AC9HL9K9999999
Dear Volvo
Owner,
This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act.
Volvo
Car USA LLC (Volvo
) on behalf of Volvo
Car Group, has decided that a defect which relates to motor vehicle safety exists in certain model year 2011 ± 2017 S60, V60, S60CC, S60I, V60CC vehicles.
The reason for Recall R89978:
Volvo
has identified that vehicles exposed to hot climate conditions over time, can cause the door latch to weaken and the retention hook for the pawl spring in the side door latch to break. This can make the doors difficult to latch, or lead the driver/passenger to believe the door is securely closed when it is not.
A door that is not securely latched could open while the vehicle is in motion, increasing the risk of injury to a vehicle occupant.
In the majority of the cases, you will experience difficulty in closing the door if there is an issue with the door latch.
However, if the driver/passenger does not notice that the door is bouncing / not latching, the open-door warning (AJAR switch) light will illuminate in the Driver Information Module (DIM).
If the vehicle does not exhibit any of the above conditions, the vehicle is OK to operate. Seat belts should always be worn by all occupants in your vehicle. Children should be properly restrained using an infant seat, adjustable child seat or booster cushion as determined by age, weight and height.
The corrective action is to replace all four (4) door latches in both front and rear side doors with new improved door latches, free of charge.
Your authorized Volvo
retailer will replace all four (4) door latches in both front and rear side doors with the new improved designed parts at no cost to you.
What you need to do:
Please contact your authorized Volvo
retailer for an appointment to complete this recall at no cost to you. This recall repair can take up to 3.0 hours to complete. However, the time your Volvo
retailer requires to service your vehicle may be slightly longer depending on the vehicle.
If you had previously paid for this repair to be performed, prior to receiving this letter, you may be eligible to receive reimbursement for the cost of obtaining a pre-notification remedy of the problem associated with this recall. For more information, please refer to the Volvo
Customer Care Center contact information in this letter.
If you no longer own the vehicle described in this letter, please help us to update our records by sending us the updated owner information. Please refer to our contact information in this letter.
Please contact:
If you have any questions, please contact your Volvo
retailer. If your retailer is unable to answer your questions, please contact Volvo
Customer Care Center:
1 Volvo
Drive,
P.O. Box 914,
Rockleigh, NJ 07647
Or by phone at 1-800-458-1552, 24 hours a day, 7 days a week. You may also contact us by going to https://volvocars.us/support.
We have advised the National Highway Traffic Safety Administration (NHTSA) that we are conducting this recall. If you are unable to have this procedure performed without charge, and within a reasonable period of time, you may contact the NHTSA Administrator at:
National Highway Traffic Safety Administration
1200 New Jersey Avenue, SE.
Washington, DC 20590
Or you can call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153). You may also go to their website, https://www.safercar.gov.
Federal law requires that any vehicle lessor receiving this recall notice must forward a copy of this notice to the lessee within ten days.
Your safety and continued satisfaction with your Volvo
and the Volvo
organization are very important to us. We apologize for any inconvenience this may cause, and we are working to have this important service completed as quickly as possible.
Sincerely,
Jason Guidi
Director – Regulatory & Compliance
1-800-458-1552
SAFETY RECALL NOTICE
January 24, 2020
NHTSA RECALL 19V849
IMPORTANT SAFETY RECALL
THIS NOTICE APPLIES TO YOUR VEHICLE, VIN: YV9AC9HL9K9999999
Dear Volvo
Owner,
This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act.
Volvo
Car USA LLC (Volvo
) on behalf of Volvo
Car Group, has decided that a defect which relates to motor vehicle safety exists in certain model year 2011 ± 2017 S60, V60, S60CC, S60I, V60CC vehicles.
The reason for Recall R89978:
Volvo
has identified that vehicle exposure to hot climate conditions over time, can cause the door latch to weaken and the retention hook for pawl spring in the side door latch to break. This can make the doors difficult to latch, or lead the driver/passenger to believe the door is securely closed when it is not.
A door that is not securely latched could open while the vehicle is in motion, increasing the risk of injury to a vehicle occupant.
The corrective action is to replace all four (4) door latches in both front and rear side doors with new improved door latches, free of charge.
Unfortunately at this time, replacement parts are not available for this repair. Please be assured that Volvo
is working to secure the needed replacement door latches as soon as possible. We will send you a second notification letter as soon as the replacement door latches are available.
What should you do now?
In the majority of the cases, you will experience difficulty in closing the door if there is an issue with the door latch.
However, if the driver/passenger does not notice that the door is bouncing / not latching, the open-door warning (AJAR switch) light will illuminate in the Driver Information Module (DIM).
If the vehicle does not exhibit any of the above conditions, the vehicle is ok to operate.
Seat belts should always be worn by all occupants in your vehicle. Children should be properly restrained using an infant seat, adjustable child seat or booster cushion as determined by age, weight and height.
If you no longer own the vehicle described in this letter, please help us to update our records by sending us the updated owner information. Please refer to our contact information in this letter.
Please contact:
If you have any questions, please contact your Volvo
retailer. If your retailer is unable to answer your questions, please contact Volvo
Customer Care Center:
1 Volvo
Drive,
P.O. Box 914,
Rockleigh, NJ 07647
Or by phone at 1-800-458-1552, 24 hours a day, 7 days a week. You may also contact us by going to https://volvocars.us/support.
We have advised the National Highway Traffic Safety Administration (NHTSA) that we are conducting this recall. If you are unable to have this procedure performed without charge, and within a reasonable period of time, you may contact the NHTSA Administrator at:
National Highway Traffic Safety Administration
1200 New Jersey Avenue, SE.
Washington, DC 20590
Or you can call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153). You may also go to their website, https://www.safercar.gov.
Federal law requires that any vehicle lessor receiving this recall notice must forward a copy of this notice to the lessee within ten days.
Your safety and continued satisfaction with your Volvo
and the Volvo
organization are very important to us. We apologize for any inconvenience this may cause, and we are working to have this important service completed as quickly as possible.
Sincerely,
Jason Guidi
Director – Regulatory & Compliance
1-800-458-1552
March 24, 2020
Subject: Recall R89978
TO: All U.S. Volvo
Retailers
NEW VEHICLES IN RETAILER INVENTORY
It is a violation of federal law for a retailer to deliver any new Volvo
that is eligible for a recall.
Retailers are advised to check all vehicles in inventory for recall eligibility and repair immediately.
Violation of this requirement by a retailer could result in a civil penalty of up to $21,000 per vehicle. Correct all vehicles in your new vehicle inventory before delivery.
What does this mean for customers?
Customers will not be able to take delivery of affected vehicles until the recall has been completed.
Volvo
Car USA LLC on behalf of Volvo
Car Group, has decided to launch Recall R89978 on certain model year 2011 – 2017 S60, V60, S60CC, S60I, V60CC vehicles.
Volvo
has identified that vehicles exposed to hot climate conditions over time, can cause the door latch to weaken and the retention hook for the pawl spring in the side door latch to break. This can make the doors difficult to latch, or lead the driver/passenger to believe the door is securely closed when it is not.
The corrective action is to replace all four (4) door latches in both front and rear side doors with new improved door latches.
A total of 145,072 U.S. vehicles are eligible for this recall.
Vehicle eligibility must be confirmed:
- Vehicle Inquiry – Vehicle Warranty where the message “Recall R89978 Door Latch” will appear for eligible vehicles.
- All cars not yet delivered to end customers must be corrected prior to delivery.
Prior to performing Recall R89978 it’s recommended that you perform a functionality test of all door locks and keyless systems and note any functions that are inoperable.
Recall R89978 only addresses concerns related to the doors opening on their own.
If you have any questions concerning this recall send them to [email protected].
OWNER NOTIFICATION
A second owner notification letter will be sent out early May, 2020 that will notify the owner of this recall instructing them to contact their Volvo
retailer and request an appointment to have this repair completed.
PORT VEHICLES
No eligible vehicles are in the ports.
PARTS / PARTS RETURN
Please refer to Parts Bulletin 8-R89978. No parts will need to be returned to the Technical Material Analysis department.
RETAILER RESPONSIBILITIES
Retailers must perform this recall campaign on eligible vehicles regardless of miles/kilometers or vehicle age. All work performed under this recall is free of charge to the owner. As the safety of our customers is our upmost priority, we are taking full responsibility to ensure the highest quality and safety standards for our cars.
If you have questions about this recall or any other field service action, please contact me or any member of the Product Safety and Compliance office.
Your cooperation in completing this important recall is greatly appreciated.
Drive Safely,
Jason Guidi
Director – Regulatory & Compliance
201-768-7300
[email protected]
December 12, 2019
Subject: Recall R89978
TO: All U.S. and Canadian Volvo
Retailers
VEHICLES IN RETAILER INVENTORY
It is a violation of federal law for a retailer to deliver any new Volvo
that is eligible for a recall. Retailers are advised to check all vehicles in inventory for recall eligibility and repair immediately. Violation of this requirement by a retailer could result in a civil penalty of up to $21,000 per vehicle.
Correct all vehicles in your new vehicle inventory before delivery.
Volvo
Car USA LLC on behalf of Volvo
Car Group, has decided to launch Recall R89978 on certain model year 2011 – 2017 S60, V60, S60CC, S60I, V60CC vehicles.
Volvo
has identified that if the vehicle is exposed to extreme hot climate conditions over time, the door latch will be weakened and the retention hook for pawl spring in the side door latch may break off while being used, i.e. when the door is being opened.
The corrective action is to replace all four (4) door latches in both front and rear side doors with new improved door latches.
A total of 145,072 U.S. vehicles are eligible for this recall.
PARTS AVAILABILITY
Parts availability is very limited at this time. Parts information will be communicated as soon as it is available.
WHAT SHOULD YOUR CUSTOMERS DO NOW?
In the majority of the cases customers will react to the difficulty of closing the door if there is an issue with the door latch.
However, if the driver/passenger does not notice that the door is bouncing / not latching, the open-door warning (AJAR switch) light will illuminate in the Driver Information Module (DIM).
If the vehicle does not exhibit any of the above conditions, the vehicle is ok to operate. Seat belts should always be worn by all occupants in your vehicle. Children should be properly restrained using an infant seat, adjustable child seat or booster cushion as determined by age, weight and height.
Vehicle eligibility must be confirmed:
- Vehicle Inquiry – Vehicle Warranty where the message “Recall R89978 Door Latch” will appear for eligible vehicles.
- All cars not yet delivered to end customers must be corrected prior to delivery.
- There have been no reports of incidents related to this issue.
If you have any questions concerning this recall send them to [email protected].
OWNER NOTIFICATION
A first owner notification letter will be sent out in January that will notify the owner of this recall, and the lack of available parts at this time. When parts availability improves, a second letter will be mailed to owners instructing them to contact their Volvo
retailer and request an appointment to have this repair completed.
PORT VEHICLES
No eligible vehicles are in the ports.
PARTS / PARTS RETURN
Parts availability is very limited at this time. Parts information will be communicated as soon as it is available.
CLAIM SUBMISSION
Claim submission information will be communicated as soon as it is available.
RETAILER RESPONSIBILITIES
Retailers must perform this recall campaign on eligible vehicles regardless of miles/kilometers or vehicle age. All work performed under this recall is free of charge to the owner. As the safety of our customers is our upmost priority, we are taking full responsibility to ensure the highest quality and safety standards for our cars.
If you have questions about this recall or any other field service action, please contact me or any member of the Product Safety and Compliance office.
Your cooperation in completing this important recall is greatly appreciated.
Drive Safely,
Jason Guidi
Director – Regulatory & Compliance
201-768-7300
[email protected]
Recall R89978: Door Latches
MODEL YEAR 2011 – 2017
MODEL: S60, V60, S60CC, S60I, V60CC
DATE: 12/12/19
MARKET – U.S.
ISSUING DEPARTMENT: WARRANTY
BULLETIN REFERENCE
A. RECALL R89978 DESCRIPTION
B. VEHICLES INVOLVED
C. PARTS INFORMATION/PARTS RETURN
D. OWNER NOTIFICATION
E. VEHICLES IN RETAILER INVENTORY
F. RETAILER RESPONSIBILITY
G. CAMPAIGN REIMBURSEMENT PROCEDURES
H. TECHNICIAN COMPETENCY REQUIREMENT
I. RETAILER ALLOWANCE
A. RECALL R89910 DESCRIPTION
Volvo
Car USA LLC on behalf of Volvo
Car Group, has decided to launch Recall R89978 on certain model year 2011 – 2017 S60, V60, S60CC, S60I, V60CC vehicles.
Volvo
has identified that if the vehicle is exposed to extreme hot climate conditions over time, the door latch will be weakened and the retention hook for pawl spring in the side door latch may break off while being used, i.e. when the door is being opened.
The corrective action is to replace all four (4) door latches in both front and rear side doors with new improved door latches.
A total of 145,072 U.S. vehicles are eligible for this recall.
PARTS AVAILABILITY
Parts availability is very limited at this time. Parts information will be communicated as soon as it is available.
WHAT SHOULD YOUR CUSTOMERS DO NOW?
In the majority of the cases customers will react to the difficulty of closing the door if there is an issue with the door latch.
However, if the driver/passenger does not notice that the door is bouncing / not latching, the open-door warning (AJAR switch) light will illuminate in the Driver Information Module (DIM).
If the vehicle does not exhibit any of the above conditions, the vehicle is ok to operate.
Seat belts should always be worn by all occupants in your vehicle. Children should be properly restrained using an infant seat, adjustable child seat or booster cushion as determined by age, weight and height.
B. VEHICLES INVOLVED
NOTE: RETAILER MUST CONFIRM VEHICLE ELIGIBILITY PRIOR TO BEGINNING THE REPAIR FOR THIS RECALL.
Vehicle eligibility must be confirmed:
- Vehicle Inquiry – Vehicle Warranty where the message “Recall R89978 Door Latch” will appear for eligible vehicles or check eligibility in TIE.
All vehicles must be checked for any incomplete recalls or service campaigns or service upgrades.
All open Recall, Service Campaign or Service Action repairs must be completed.
If you have any questions concerning this recall send them to [email protected].
C. PARTS / PARTS RETURN
No parts will need to be returned to the Technical Material Analysis department.
PORT VEHICLES
No eligible vehicles are in the ports.
D. OWNER NOTIFICATION
A first owner notification letter will be sent out in January that will notify the owner of this recall and the lack of available parts at this time. When parts availability improves, a second letter will be mailed to owners instructing them to contact their Volvo
retailer and request an appointment to have this repair completed.
E. VEHICLES in RETAILER INVENTORY
It is a violation of federal law for a retailer to deliver any new Volvo
that is eligible for a recall. Retailers are advised to check all vehicles in inventory for recall eligibility and repair immediately. Violation of this requirement by a retailer could result in a civil penalty of up to $21,000 per vehicle. Correct all vehicles in your new vehicle inventory before delivery.
F. RETAILER RESPONSIBILITY
All vehicles qualifying for this recall must be repaired prior to a customer taking possession of the vehicle.
G. CAMPAIGN REIMBURSEMENT PROCEDURES
Recall R89978 claims should be submitted using the LONG FORM application only.
H. TECHNICIAN COMPETENCY REQUIREMENT
This section will be updated when information is available.
I. RETAILER ALLOWANCE (LONG FORM APPLICATION)
This section will be updated when information is available.
35 Affected Products
Vehicles
| MAKE | MODEL | YEAR |
| VOLVO | S60 | 2011-2017 |
| VOLVO | S60CC | 2011-2017 |
| VOLVO | S60I | 2011-2017 |
| VOLVO | V60 | 2011-2017 |
| VOLVO | V60CC | 2011-2017 |
12 Associated Document
Recall Acknowledgement
RCAK-19V849-3562.pdf 245.314KB
ISSUED Owner Notification Letter(Part 577)
RCONL-19V849-1287.pdf 309.521KB
Manufacturer Notices(to Dealers,etc)- Subject: Recall R89978
RCMN-19V849-9442.pdf 145.005KB
Defect Notice 573 Report
RCLRPT-19V849-2291.PDF 214.429KB
Remedy Instructions and TSB
RCRIT-19V849-2569.pdf 321.466KB
Parts Bulletin R89978
RCRIT-19V849-4788.pdf 297.284KB
Remedy Instructions and TSB
RCRIT-19V849-9231.pdf 6503.292KB
Recall Quarterly Report #1, 2020-2
RCLQRT-19V849-7067.PDF 211.135KB
ISSUED Owner Notification Letter(Part 577)
RCONL-19V849-9701.pdf 243.108KB
Manufacturer Notices(to Dealers,etc)- 12/12/19
Manufacturer Notices(to Dealers,etc)- Recall R89978: Door Latches
Recall Quarterly Report #2, 2020-3
RCLQRT-19V849-3774.PDF 211.241KB
Latest Recalls Documents
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