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November 15, 2022 NHTSA CAMPAIGN NUMBER: 22V841000
Emergency Lights May Fail to Activate
Emergency lights that fail to activate can increase passenger evacuation time, increasing the risk of injury.
NHTSA Campaign Number: 22V841
Manufacturer Volvo Bus Corporation
Components EXTERIOR LIGHTING
Potential Number of Units Affected 14
Summary
Volvo Bus Corporation (Volvo Bus) is recalling certain 2023 Volvo 9700 vehicles. The emergency light sensors may have been installed incorrectly, causing the emergency lights to fail to activate after a rollover event.
Remedy
Prevost will inspect and reinstall the emergency light sensors, if necessary, free of charge. Owner notification letters are expected to be mailed December 30, 2022. Owners may contact Volvo Bus’ customer service at 1-866-870-2046.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
SR22-86
EMERGENCY LIGHTS SYSTEM (ELS)- SENSOR ORIENTATION INSPECTION 9700 (B13R)
DESCRIPTION
On the vehicles affected by this recall, confirm the emergency light sensors are well and truly installed in the appropriate orientation.
PROCEDURE
In PDF Bellow…
Chronology :
2022-09-09 Information regarding emergency light sensors potentially inadequately installed was reported to Prevost. The incorrect sensor installation was identified by Volvo during an internal production inspection.
2022-09-09 Internal Volvo and Prevost investigation was opened to identify the root cause and to determine if the issue is safety related.
2022-11-01 Case was presented on Volvo Product Safety Working Group (PSWG) to evaluate if there is a potential safety related issue.
2022-11-10 Case was presented to Volvo Product Safety Committee (PSC). It was concluded that there was a safety related defect and that a recall is needed.
2022-11-15 Safety Recall report submitted to authorities.
No warranty claims related to this issue. No other field reports, incidents, accidents, injury, or fatality were reported.
1 Affected Product
Vehicle
MAKE | MODEL | YEAR |
VOLVO BUS | 9700 | 2023 |
6 Associated Documents
Recall Acknowledgement
RCAK-22V841-6955.pdf 645.719KB
Defect Notice 573 Report
RCLRPT-22V841-6587.PDF 214.417KB
Recall 573 Report – November 25, 2022
RCLRPT-22V841-8998.PDF 214.422KB
Safety Bulletin
RCSB-22V841-7300.pdf 834.947KB
ISSUED Owner Notification Letter(Part 577)
RCONL-22V841-8805.pdf 191.777KB
ISSUED Renotification Notice
Latest Recalls Documents
For the Latest and Most Recent Recalls Information Visit the link below…
https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V841&docType=RCL
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SEOCONTENT-START
SAFETY RECALL SR22-86 Writer: EL Date Expiration Group No. Page 12.2022 NA 1(8) First Release 12-23-2022 EMERGENCY LIGHTS SYSTEM (ELS)- SENSOR ORIENTATION INSPECTION 9700 (B13R) MODEL YEAR(S) AND VEHICLE SERIAL NUMBERS (VIN) INVOLVED NOTICE TO SERVICE CENTERS Verify vehicle eligibility by checking recall status with SAP or via ONLINE WARRANTY SYSTEM available on Service / Warranty tab of Prevost website. Model VIN Volvo 9700 us/can Model Year : 2023 3CET2W423P5209574 3CET2W425P5209575 3CET2W427P5209576 3CET2W429P5209577 3CET2W420P5209578 3CET2W422P5209579 3CET2W429P5209580 3CET2W420P5209581 3CET2W422P5209582 3CET2W424P5209583 3CET2W425P5209589 3CET2W421P5209590 3CET2W423P5209591 3CET2W425P5209592 This recall does not necessarily apply to all the above-mentioned vehicles, some vehicles may have been modified before delivery. The owners of the vehicles affected by this recall will be advised by a letter indicating the Vehicle Identification Number (VIN) of each vehicle concerned. DESCRIPTION On the vehicles affected by this recall, confirm the emergency light sensors are well and truly installed in the appropriate orientation. PROCEDURE DANGER Park vehicle safely, apply parking brake, stop the engine. In the battery box, set the battery cut-off switch to the OFF position prior to working on the vehicle. Lockout & Tag out (LOTO) must be performed during set-up, maintenance or repair activities. Refer to your local procedure for detailed information regarding the control of hazardous energy. SAFETY RECALL SR22-86 Writer: EL Date Expiration Group No. Page 12.2022 NA 2(8) Figure 1: sensor location item C, 4 sensors Figure 2: sensor The ELS has four sensors located along the bus. SAFETY RECALL SR22-86 Writer: EL Date Expiration Group No. Page 12.2022 NA 3(8) These four sensors are located at: – the electric center behind the driver’s seat – in the first and third luggage compartments – in the floor second service hatch. Figure 3: 4 sensors location Figure 4: 1st Figure 5: 2nd SAFETY RECALL SR22-86 Writer: EL Date Expiration Group No. Page 12.2022 NA 4(8) Figure 6: 3rd Figure 7: 4th SAFETY RECALL SR22-86 Writer: EL Date Expiration Group No. Page 12.2022 NA 5(8) PART 1 – INSPECTION 1) Turn the engine off. 2) Open the service lid for each of the four (4) sensors. 3) Check for proper orientation of the sensors. Confirm the axes on the sensor decal line up with the vehicle axes. The sensors just need to be mounted so that the X, Y, and Z axes on the decal line up with the vehicle axes. It does not matter if the X points to front or back of the bus, the top or bottom of the bus, or to either side of the bus. Just line up the sensor so that it lines up with one of the vehicle axes. The Y and Z should also point to one of them. Figure 8: vehicle axes Figure 9: sensor with axes decal 4) If sensor axes are lined up with the vehicle axes, no corrective measures are required. This ends the bulletin. SAFETY RECALL SR22-86 Writer: EL Date Expiration Group No. Page 12.2022 NA 6(8) PART 2 – CORRECTIVE MEASURES (if applicable) 1) Remove the key. 2) Wait at least 30 seconds. 3) Turn off the battery switch. 4) Remove the negative terminal from the battery. 5) Correct the orientation the sensor where required. 6) Disconnect the sensor. Figure 10 7) Remove the sensor Figure 11 8) Reinstall the sensor in proper orientation and connect. Screws P/N 70368861. SAFETY RECALL SR22-86 Writer: EL Date Expiration Group No. Page 12.2022 NA 7(8) Figure 12 9) Turn ON the vehicle. a) Connect the negative terminal to the battery. b) Turn on the battery switch. c) Wait at least 30 seconds. d) Insert the key. SAFETY RECALL SR22-86 Writer: EL Date Expiration Group No. Page 12.2022 NA 8(8) PARTS / WASTE DISPOSAL Discard waste according to applicable environmental regulations (Municipal/State [Prov.]/ Federal) WARRANTY This modification is covered by Prevost’s normal warranty. We will reimburse you 3/4 hour(s) (0.75) of labor upon receipt of a completed A.F.A. Please submit claim via our Online Warranty System, available at www.prevostcar.com (under Service \ Warranty section). Use Claim Type: “Bulletin/Recall” and select ‘’Safety Recall SR22-86″. OTHER VBC Bulletin C0282 Access all our Service Bulletins on http://prevostparts.volvo.com/technicalpublications/en/pub.asp or scan the QR-Code with your smart phone. E-mail us at technicalpublications_prev@volvo.com and type “ADD” in the subject to receive our warranty bulletins by e-mail. Fail Code 23.00 Defect Code 00.09 Syst.Cond. R Causal Part 500641 Prevost engages in a continuous program of testing and evaluating to provide the best possible product. Volvo Bus, however, is not committed to, or liable for updating existing products.
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PREVOST SAFETY RECALL SR22-86 NHTSA SAFETY RECALL #22V-841 SEPTEMBER 2023 «groupe»-«code» SECOND NOTICE «customer» «add» «po» «city», «st» «zip» USA IMPORTANT SAFETY RECALL – SECOND NOTICE This notice applies to your vehicle(s), see VIN list below. Dear Customer, This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. Prevost Car US Inc. has decided that a defect which relates to motor vehicle safety exists in certain model year 2023 Volvo 9700 coaches. DEFECT DESCRIPTION On certain vehicles, the emergency lights sensors could have been inadequately installed during the vehicle assembly. Consequently, the emergency lights could fail to activate after a rollover event. SAFETY RISK If the vehicle is involved in a rollover event, the emergency lights might not activate, thus potentially increasing the emergency passenger evacuation time and the risk of injury. Prevost has not received any reports of death or injury associated with this defect. Therefore, we consider this as a proactive measure to protect the public from the potential risk associated with this defect. IDENTIFICATION OF ANY WARNING THAT CAN PRECEDE There is no warning with this issue. US recall notif letter REMEDY PROGRAM Prevost has released a repair procedure to remedy the affected vehicle population. Prevost will inspect and, if required, reinstall the emergency light sensors in the correct orientation on all potentially affected vehicles. Prevost will execute this correction free of charge (parts and labor) for the customers. According to our records, you are the registered owner of the following vehicles involved in this safety recall SR22-86 : «VIN1» «VIN5» «VIN9» «VIN13» «VIN17» «VIN21» «VIN25» «VIN29» «VIN33» «VIN37» «VIN41» «VIN45» «VIN49» «VIN53» «VIN57» «VIN61» «VIN65» «VIN69» «VIN73» «VIN77» «VIN81» «VIN85» «VIN89» «VIN93» «VIN97» «VIN101» «VIN105» «VIN109» «VIN113» «VIN117» «VIN121» «VIN125» «VIN129» «VIN133» «VIN137» «VIN141» «VIN145» «VIN149» «VIN153» «VIN157» «VIN161» «VIN165» «VIN172» «VIN175» «VIN177» «VIN181» «VIN2» «VIN6» «VIN10» «VIN14» «VIN18» «VIN22» «VIN26» «VIN30» «VIN34» «VIN38» «VIN42» «VIN46» «VIN50» «VIN54» «VIN58» «VIN62» «VIN66» «VIN70» «VIN74» «VIN78» «VIN82» «VIN86» «VIN90» «VIN94» «VIN98» «VIN102» «VIN106» «VIN110» «VIN114» «VIN118» «VIN122» «VIN126» «VIN130» «VIN134» «VIN138» «VIN142» «VIN146» «VIN150» «VIN154» «VIN158» «VIN162» «VIN166» «VIN173» «VIN176» «VIN178» «VIN182» «VIN3» «VIN7» «VIN11» «VIN15» «VIN19» «VIN23» «VIN27» «VIN31» «VIN35» «VIN39» «VIN43» «VIN47» «VIN51» «VIN55» «VIN59» «VIN63» «VIN67» «VIN71» «VIN75» «VIN79» «VIN83» «VIN87» «VIN91» «VIN95» «VIN99» «VIN103» «VIN107» «VIN111» «VIN115» «VIN119» «VIN123» «VIN127» «VIN131» «VIN135» «VIN139» «VIN143» «VIN147» «VIN151» «VIN155» «VIN159» «VIN163» «VIN167» «VIN174» «VIN170» «VIN179» «VIN183» «VIN4» «VIN8» «VIN12» «VIN16» «VIN20» «VIN24» «VIN28» «VIN32» «VIN36» «VIN40» «VIN44» «VIN48» «VIN52» «VIN56» «VIN60» «VIN64» «VIN68» «VIN72» «VIN76» «VIN80» «VIN84» «VIN88» «VIN92» «VIN96» «VIN100» «VIN104» «VIN108» «VIN112» «VIN116» «VIN120» «VIN124» «VIN128» «VIN132» «VIN136» «VIN140» «VIN144» «VIN148» «VIN152» «VIN156» «VIN160» «VIN164» «VIN168» «VIN169» «VIN171» «VIN180» «VIN184» US recall notif letter «VIN185» «VIN189» «VIN193» «VIN197» «VIN186» «VIN190» «VIN194» «VIN198» «VIN187» «VIN191» «VIN195» «VIN199» «VIN188» «VIN192» «VIN196» «VIN200» WHAT YOU NEED TO DO Please make an appointment to your nearest Prevost Service Center and refer to Safety Recall SR22-86 to have the remedy performed on your vehicle. Optionally, you may have the work performed by qualified personnel of your choice, following Safety Recall SR22-86 available on Prevost Technical Publications web site at this address: http://techpub.prevostcar.com/en/ The time to inspect and repair your vehicle if required is approximately 3/4 hour (0.75 h). PART AND LABOR CLAIM Prevost will reimburse you as described in SR22-86 procedure. Please file an online warranty claim following normal campaign procedures if you are a registered customer, otherwise, contact the Prevost Warranty Department at 1-866-870-2046 for reimbursement instructions. NOTICE REGARDING LEASED VEHICLES If you are a Lessor of vehicles subject to this Notice, you have an obligation under Federal Law to send a copy of this Notice to all Lessees within 10 days. PRE-NOTIFICATION REMEDIES If you have previously paid for repairs as a result of this issue, you may be entitled to recovery of those expenses. Prevost Car US will reimburse the claimant by check for the reasonable amount paid for repairs (i.e. the cost of parts, labor, disposal fees and taxes) that addressed the defect as stated in the safety recall notification. To qualify, repairs must have been completed no earlier than one year prior to the release of the recall and no later than 10 days after the release of the recall mailing of the initial customer notification letter pertaining to the recall. To get reimbursed, please file an online warranty claim following normal Campaign procedures if you are a registered customer, otherwise, contact the Prevost Warranty Department at 1-866-870-2046 for reimbursement instructions. REIMBURSEMENT OF PRE-NOTIFICATION REMEDIES When a Prevost vehicle is affected by a safety recall and the owner/purchaser (claimant) has the safety-related defect or FMVSS regulatory noncompliance remedied at their own expense prior to receiving the manufacturer notification of the safety recall, Prevost Car (US) Inc. will reimburse the owner/purchaser for the reasonable amount paid (i.e. the cost of parts, labor, disposal fees and taxes) that addressed the safety-related defect or FMVSS regulatory noncompliance as described in the safety recall notification. To qualify, repairs US recall notif letter must have been completed no earlier than one year prior to the release of the safety recall (notification to the government) and no later than 10 days after the last mailing of the initial customer notification letter pertaining to the recall. To get reimbursed, please file an online warranty claim following normal campaign procedure if you are a registered customer, otherwise, please contact the Prevost Warranty Department at 1-866-870-2046 for reimbursement instructions. CHANGE OF ADDRESS OR OWNERSHIP If your address has changed, or you no longer own the vehicle(s), please help us update our records. Use the link below to access the Prevost Warranty Support web page https://prevostcar.com/contact/warranty Click on the link ‘Change of address or ownership’, fill the form, save it and email the file to prevost.warranty@volvo.com ASSISTANCE If you need assistance, please contact your nearest Prevost Service Center. You will find the Prevost Parts & Service Centers location at this address: https://prevostcar.com/contact/parts-service-center COMPLAINTS You may submit a complaint if you believe that Prevost Car US has failed or is unable to remedy the defect without charge or within a reasonable time. You may submit the complaint to the Administrator of the National Highway Traffic Safety Administration located at 1200 New Jersey Avenue SE, Washington, DC 20590, USA or call the toll-free Vehicle Safety Hotline at: 1-888-327-4236, (TTY): 1-800-424-9153) or go to http://www.safercar.gov We regret any inconvenience this may cause to your operations but hope you will appreciate our sincere efforts to demonstrate Prevost’s commitment to provide our customers with the best possible product. Truly yours, Prevost Service Team
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US recall notif letter PREVOST SAFETY RECALL SR22-86 NHTSA SAFETY RECALL #22V-841 December 2022 customer SR22-86 add po city, st zip USA IMPORTANT SAFETY RECALL This notice applies to your vehicle(s), see VIN list below. Dear Customer, This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. Prevost Car US Inc. has decided that a defect which relates to motor vehicle safety exists in certain model year 2023 Volvo 9700 coaches. DEFECT DESCRIPTION On certain vehicles, the emergency lights sensors could have been inadequately installed during the vehicle assembly. Consequently, the emergency lights could fail to activate after a rollover event. SAFETY RISK If the vehicle is involved in a rollover event, the emergency lights might not activate, thus potentially increasing the emergency passenger evacuation time and the risk of injury. Prevost has not received any reports of death or injury associated with this defect. Therefore, we consider this as a proactive measure to protect the public from the potential risk associated with this defect. IDENTIFICATION OF ANY WARNING THAT CAN PRECEDE There is no warning with this issue. US recall notif letter REMEDY PROGRAM Prevost has released a repair procedure to remedy the affected vehicle population. Prevost will inspect and, if required, reinstall the emergency light sensors in the correct orientation on all potentially affected vehicles. Prevost will execute this correction free of charge (parts and labor) for the customers. According to our records, you are the registered owner of the following vehicles involved in this safety recall SR22-86 : vin1 vin5 vin9 vin13 vin17 vin21 vin25 vin29 vin33 vin37 vin41 vin45 vin49 vin53 vin57 vin61 vin65 vin69 vin73 vin77 vin81 vin85 vin89 vin93 vin97 vin101 vin105 vin109 vin113 vin117 vin121 vin125 vin129 vin133 vin137 vin141 vin145 vin149 vin153 vin157 vin161 vin165 vin172 vin175 vin177 vin181 vin2 vin6 vin10 vin14 vin18 vin22 vin26 vin30 vin34 vin38 vin42 vin46 vin50 vin54 vin58 vin62 vin66 vin70 vin74 vin78 vin82 vin86 vin90 vin94 vin98 vin102 vin106 vin110 vin114 vin118 vin122 vin126 vin130 vin134 vin138 vin142 vin146 vin150 vin154 vin158 vin162 vin166 vin173 vin176 vin178 vin182 vin3 vin7 vin11 vin15 vin19 vin23 vin27 vin31 vin35 vin39 vin43 vin47 vin51 vin55 vin59 vin63 vin67 vin71 vin75 vin79 vin83 vin87 vin91 vin95 vin99 vin103 vin107 vin111 vin115 vin119 vin123 vin127 vin131 vin135 vin139 vin143 vin147 vin151 vin155 vin159 vin163 vin167 vin174 vin170 vin179 vin183 vin4 vin8 vin12 vin16 vin20 vin24 vin28 vin32 vin36 vin40 vin44 vin48 vin52 vin56 vin60 vin64 vin68 vin72 vin76 vin80 vin84 vin88 vin92 vin96 vin100 vin104 vin108 vin112 vin116 vin120 vin124 vin128 vin132 vin136 vin140 vin144 vin148 vin152 vin156 vin160 vin164 vin168 vin169 vin171 vin180 vin184 US recall notif letter vin185 vin189 vin193 vin197 vin186 vin190 vin194 vin198 vin187 vin191 vin195 vin199 vin188 vin192 vin196 vin200 WHAT YOU NEED TO DO Please make an appointment to your nearest Prevost Service Center and refer to Safety Recall SR22-86 to have the remedy performed on your vehicle. Optionally, you may have the work performed by qualified personnel of your choice, following Safety Recall SR22-86 available on Prevost Technical Publications web site at this address: http://techpub.prevostcar.com/en/ The time to inspect and repair your vehicle if required is approximately 1 hour (1.0 h). PART AND LABOR CLAIM Prevost will reimburse you as described in SR22-86 procedure. Please file an online warranty claim following normal campaign procedures if you are a registered customer, otherwise, contact the Prevost Warranty Department at 1-866-870-2046 for reimbursement instructions. NOTICE REGARDING LEASED VEHICLES If you are a Lessor of vehicles subject to this Notice, you have an obligation under Federal Law to send a copy of this Notice to all Lessees within 10 days. PRE-NOTIFICATION REMEDIES If you have previously paid for repairs as a result of this issue, you may be entitled to recovery of those expenses. Prevost Car US will reimburse the claimant by check for the reasonable amount paid for repairs (i.e. the cost of parts, labor, disposal fees and taxes) that addressed the defect as stated in the safety recall notification. To qualify, repairs must have been completed no earlier than one year prior to the release of the recall and no later than 10 days after the release of the recall mailing of the initial customer notification letter pertaining to the recall. To get reimbursed, please file an online warranty claim following normal Campaign procedures if you are a registered customer, otherwise, contact the Prevost Warranty Department at 1-866-870-2046 for reimbursement instructions. REIMBURSEMENT OF PRE-NOTIFICATION REMEDIES When a Prevost vehicle is affected by a safety recall and the owner/purchaser (claimant) has the safety-related defect or FMVSS regulatory noncompliance remedied at their own expense prior to receiving the manufacturer notification of the safety recall, Prevost Car (US) Inc. will reimburse the owner/purchaser for the reasonable amount paid (i.e. the cost of parts, labor, disposal fees and taxes) that addressed the safety-related defect or FMVSS regulatory noncompliance as described in the safety recall notification. To qualify, repairs US recall notif letter must have been completed no earlier than one year prior to the release of the safety recall (notification to the government) and no later than 10 days after the last mailing of the initial customer notification letter pertaining to the recall. To get reimbursed, please file an online warranty claim following normal campaign procedure if you are a registered customer, otherwise, please contact the Prevost Warranty Department at 1-866-870-2046 for reimbursement instructions. CHANGE OF ADDRESS OR OWNERSHIP If your address has changed, or you no longer own the vehicle(s), please help us update our records. Use the link below to access the Prevost Warranty Support web page https://prevostcar.com/contact/warranty Click on the link ‘Change of address or ownership’, fill the form, save it and email the file to prevost.warranty@volvo.com ASSISTANCE If you need assistance, please contact your nearest Prevost Service Center. You will find the Prevost Parts & Service Centers location at this address: https://prevostcar.com/contact/parts-service-center COMPLAINTS You may submit a complaint if you believe that Prevost Car US has failed or is unable to remedy the defect without charge or within a reasonable time. You may submit the complaint to the Administrator of the National Highway Traffic Safety Administration located at 1200 New Jersey Avenue SE, Washington, DC 20590, USA or call the toll-free Vehicle Safety Hotline at: 1-888-327-4236, (TTY): 1-800-424-9153) or go to http://www.safercar.gov We regret any inconvenience this may cause to your operations but hope you will appreciate our sincere efforts to demonstrate Prevost’s commitment to provide our customers with the best possible product. Truly yours, Prevost Service Team
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-841 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Volvo Bus Corporation Submission Date : NOV 25, 2022 NHTSA Recall No. : 22V-841 Manufacturer Recall No. : SR22-86 Manufacturer Information : Manufacturer Name : Volvo Bus Corporation Address : SE-405-08 GOTHENBURG, SWEDEN 00 000000 Company phone : 999 Population : Number of potentially involved : 14 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2023-2023 Volvo 9700 Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : OTHER Power Train : DIESEL Descriptive Information : The population was determined based on the production period and location as it is a production issue. The concerned vehicles are certain MY2023 Volvo 9700 buses manufactured during the indicated production dates. The recalled products are limited to these specific vehicles since they were the only ones equipped with the emergency lights option before the issue was solved in production. A total of 14 MY2023 Volvo 9700 vehicles are affected by the recall. Production Dates : MAY 01, 2022 – MAY 31, 2022 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : On certain vehicles, the emergency lights sensors could have been inadequately installed during the vehicle assembly. Consequently, the emergency lights could fail to activate after a rollover event. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : If the vehicle is involved in a rollover event, the emergency lights might not activate, thus potentially increasing the emergency passenger evacuation time and the risk of injury. Prevost has not received any reports of death or injury associated with this defect. Therefore, we consider this as a proactive Part 573 Safety Recall Report 22V-841 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 measure to protect the public from the potential risk associated with this defect. Description of the Cause : During the vehicle manufacturing, certain emergency light sensors were installed in the incorrect orientation by Volvo assembly line technicians (installation error). The installation instructions specified the correct sensor orientation, but the instructions were not always followed in production. Identification of Any Warning that can Occur : There is no warning with this issue. Involved Components : Component Name 1 : LIGHT CONTROL MODULE, GYRO AND ACCELEROMETER Component Description : Emergency light sensors Component Part Number : 23892257 Supplier Identification : Component Manufacturer Name : NR Address : NR NR Country : NR Chronology : 2022-09-09 Information regarding emergency light sensors potentially inadequately installed was reported to Prevost. The incorrect sensor installation was identified by Volvo during an internal production inspection. 2022-09-09 Internal Volvo and Prevost investigation was opened to identify the root cause and to determine if the issue is safety related. 2022-11-01 Case was presented on Volvo Product Safety Working Group (PSWG) to evaluate if there is a potential safety related issue. 2022-11-10 Case was presented to Volvo Product Safety Committee (PSC). It was concluded that there was a safety related defect and that a recall is needed. 2022-11-15 Safety Recall report submitted to authorities. Part 573 Safety Recall Report 22V-841 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 No warranty claims related to this issue. No other field reports, incidents, accidents, injury, or fatality were reported. Description of Remedy : Description of Remedy Program : Prevost will inspect and, if required, reinstall the emergency light sensors in the correct orientation on all potentially affected vehicles. Letters will be sent to customers to inform them on how to proceed. Prevost will execute this correction free of charge (parts and labor) for the customers. In case a customer has already inspected and corrected this defect before the safety recall has been launched, this customer will be reimbursed according to Prevost reimbursement plan. How Remedy Component Differs from Recalled Component : The issue concerns an inadequately installed component, and not a defective component. After the remedy, the emergency lights sensors will be adequately installed on the vehicle. Identify How/When Recall Condition was Corrected in Production : The recall condition was corrected in production on 2022-09-09 when the importance of following the emergency light sensor installation instructions was emphasized in production (additional training was provided to assembly line technicians). Recall Schedule : Description of Recall Schedule : Note Prevost does not have a dealer network and the dates entered for the planned dealer notification begin/end date are only to avoid NHTSA Recall Portal error while submitting the recall report. Planned Dealer Notification Date : DEC 30, 2022 – DEC 30, 2022 Planned Owner Notification Date : DEC 30, 2022 – DEC 30, 2022 * NR – Not Reported
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-841 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Volvo Bus Corporation Submission Date : NOV 15, 2022 NHTSA Recall No. : 22V-841 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : Volvo Bus Corporation Address : SE-405-08 GOTHENBURG, SWEDEN 00 000000 Company phone : 999 Population : Number of potentially involved : 14 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2023-2023 Volvo 9700 Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : OTHER Power Train : DIESEL Descriptive Information : The population was determined based on the production period and location as it is a production issue. The concerned vehicles are certain MY2023 Volvo 9700 buses manufactured during the indicated production dates. The recalled products are limited to these specific vehicles since they were the only ones equipped with the emergency lights option before the issue was solved in production. A total of 14 MY2023 Volvo 9700 vehicles are affected by the recall. Production Dates : MAY 01, 2022 – MAY 31, 2022 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : On certain vehicles, the emergency lights sensors could have been inadequately installed during the vehicle assembly. Consequently, the emergency lights could fail to activate after a rollover event. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : If the vehicle is involved in a rollover event, the emergency lights might not activate, thus potentially increasing the emergency passenger evacuation time and the risk of injury. Prevost has not received any reports of death or injury associated with this defect. Therefore, we consider this as a proactive Part 573 Safety Recall Report 22V-841 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 measure to protect the public from the potential risk associated with this defect. Description of the Cause : During the vehicle manufacturing, certain emergency light sensors were installed in the incorrect orientation by Volvo assembly line technicians (installation error). The installation instructions specified the correct sensor orientation, but the instructions were not always followed in production. Identification of Any Warning that can Occur : There is no warning with this issue. Involved Components : Component Name 1 : LIGHT CONTROL MODULE, GYRO AND ACCELEROMETER Component Description : Emergency light sensors Component Part Number : 23892257 Supplier Identification : Component Manufacturer Name : NR Address : NR NR Country : NR Chronology : 2022-09-09 Information regarding emergency light sensors potentially inadequately installed was reported to Prevost. The incorrect sensor installation was identified by Volvo during an internal production inspection. 2022-09-09 Internal Volvo and Prevost investigation was opened to identify the root cause and to determine if the issue is safety related. 2022-11-01 Case was presented on Volvo Product Safety Working Group (PSWG) to evaluate if there is a potential safety related issue. 2022-11-10 Case was presented to Volvo Product Safety Committee (PSC). It was concluded that there was a safety related defect and that a recall is needed. 2022-11-15 Safety Recall report submitted to authorities. Part 573 Safety Recall Report 22V-841 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 No warranty claims related to this issue. No other field reports, incidents, accidents, injury, or fatality were reported. Description of Remedy : Description of Remedy Program : Prevost will inspect and, if required, reinstall the emergency light sensors in the correct orientation on all potentially affected vehicles. Letters will be sent to customers to inform them on how to proceed. Prevost will execute this correction free of charge (parts and labor) for the customers. In case a customer has already inspected and corrected this defect before the safety recall has been launched, this customer will be reimbursed according to Prevost reimbursement plan. How Remedy Component Differs from Recalled Component : The issue concerns an inadequately installed component, and not a defective component. After the remedy, the emergency lights sensors will be adequately installed on the vehicle. Identify How/When Recall Condition was Corrected in Production : The recall condition was corrected in production on 2022-09-09 when the importance of following the emergency light sensor installation instructions was emphasized in production (additional training was provided to assembly line technicians). Recall Schedule : Description of Recall Schedule : Note Prevost does not have a dealer network and the dates entered for the planned dealer notification begin/end date are only to avoid NHTSA Recall Portal error while submitting the recall report. Planned Dealer Notification Date : DEC 30, 2022 – DEC 30, 2022 Planned Owner Notification Date : DEC 30, 2022 – DEC 30, 2022 * NR – Not Reported
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