RVXX2202 – Steering Gear Assembled Incorrectly – 2022-2023 Volvo VN

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June 7, 2022 NHTSA CAMPAIGN NUMBER: 22V399000

Steering Gear Assembled Incorrectly

A fractured steering gear can cause a loss of steering control, increasing the risk of a crash.

 

NHTSA Campaign Number: 22V399000

Manufacturer Volvo TruckseBay North America

Components STEERING

Potential Number of Units Affected 1,632

 

Summary

Volvo TruckseBay North America (Volvo TruckseBay) is recalling certain 2022-2023 VN tractor trailers. The steering gears may have been assembled incorrectly, which can cause the gear to fracture.

 

Remedy

Dealers will inspect and replace steering gears on vehicles. Owner notification letters are expected to be mailed July 29, 2022. Owners may contact VolvoeBay Truck customer service at 1-800-528-6586. VolvoeBay Truck’s number for this recall is RVXX2202.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


A safety defect has been identified in Bendix/Sheppard steering gears installed on certain MY2022 and MY2023 VolvoeBay VNs built from June 1, 2021 through March 11, 2022. This defect results in the potential for the steering gear to fail. A total of 1,641 Volvo truckseBay are affected in the United States and Canada, but at this time, Sheppard is not recommending that vehicles be removed from service.

 

VolvoeBay has not received any reports of failures or incidents related to this manufacturing defect.

 

VolvoeBay dealers may not sell or deliver any units included in this recall until the issue has been corrected, and all affected trucks at New River Valley will be held in float and not shipped to the dealer until repaired.

 

VolvoeBay is taking this issue seriously in order to protect our customers and other road users from the potential risk related to this defect. Repair for this issue is currently under development, and an engineering solution will be communicated as soon as possible.

 


A safety defect has been identified in Bendix/Sheppard steering gears installed on certain MY2022 and MY2023 VolvoeBay VNLs and VNRs built from June 1, 2021 through March 11, 2022.  This defect results in the potential for the steering gear to fail. A total of 1,641 Volvo truckseBay are affected in the United States and Canada, but at this time, Sheppard is not recommending that vehicles be removed from service.

 

VolvoeBay has not received any reports of failures or incidents related to this manufacturing defect.

 

Certain trucks were built with a steering gear that was assembled with an insufficient number of ball bearings which can lead to a fracture in the steering gear and possible loss of vehicle steering which may increase the risk of an accident. There are no audible or visual warnings prior to steering gear failure, although the driver may perceive the steering as strained.

 

VolvoeBay is taking this issue seriously in order to protect our customers and other road users from the potential risk related to this defect. Repair for this issue is currently under development, and an engineering solution will be communicated as soon as possible.

 

Important details:

  • VolvoeBay dealers may not sell or deliver any units included in this recall until the issue has been corrected.
  • Affected trucks at New River Valley will be held in float and not shipped to the dealer until repaired.
  • Nearly all VNR Electric trucks built between June 1, 2021 and March 11, 2022 are affected by this recall.
  • More detailed information can be found in the recall alert issued on June 10, 2022.
  • A list of impacted VINs is available as an attachment to the recall alert on Trucks Dealer Portal (TDP).
  • A letter will be mailed to customers on or before July 29, 2022 if their truck(s) is included in the recall.

 


Description of Defect:

On certain vehicles, the steering gear was assembled with fewer than the required number of recirculating balls which can lead to a fracture in the steering gear worm-shaft.  A steering gear with fewer than the required number of recirculating balls may bind when loads are applied. In some cases, the balls may align on the same side of the gear’s worm-shaft and concentrated loads may cause the gear’s internal parts to fracture resulting in a possible loss of vehicle steering. Loss of steering increases the risk of a crash.

 

The repair for this issue is under development at this time.

 

Models/ Model Years Affected: 

Certain 2022 and 2023 VolvoeBay VN model vehicles manufactured from June 1, 2021 through March 11, 2022.

 

Vehicle Quantities:

VolvoeBay 1,641, (1,632 US, 9 Canada)

 


RVXX:2202 Sheppard Steering Gear Recall, Volvo
Recall numbers: 22E-047 Sheppard,

Q: What is the issue?

Sheppard steering gear(s) were assembled with fewer than the required number of recirculating balls which can lead to a fracture in the steering gear worm-shaft and loss of vehicle steering.

 

Q: Any accidents or injuries?

No.

 

Q: What should customers with an affected vehicle do?

All customers with trucks which may be impacted by a suspect steering gear will be contacted by mail per standard process.

 

Q: What vehicles are affected?

Certain Volvo truckseBay with Sheppard steering gears manufactured between June 8, 2021 and June 10, 2022

 

Q: How many vehicles are affected?

1779 in the U.S.; 14 in Canada, VolvoeBay

 

Q: What caused the issue?

Human error

 

Q: Is this a VolvoeBay issue or a vendor issue?

It’s a supplier issue.

 

Q: When did you first learn about the issue?

RH Sheppard management contacted us with the information while filing their recall 22E-04 7 No incidents have occurred with any Volvo truckseBay

Q: Was this the only report that you received?

Yes

 

Q: What is the fix?

Trucks will be inspected and if a suspect steering gear is installed then that steering gear will be replaced

 

Q: What do I do if there is no material to repair the vehicle?

The vehicle may stay in service at the owner’s discretion until parts are available.

 

Q: What is the cost to VolvoeBay?

VolvoeBay doesn’t release this type of financial information.

 

Q: Is Mack also affected?

You’d have to talk to Mack

 


Chronology :

VolvoeBay on June 3, 2022 is informed by RH Sheppard (Bendix) that they have filed a 573 Safety Recall Report 22E-047. VolvoeBay Product Safety Working Group met on Monday June 6, 2022 and determined that this should be elevated to the VolvoeBay Product Safety Committee as a Safety Related Defect. June 7, 2022 VolvoeBay Product Safety determined that this is a safety related defect. June 7, 2022 VolvoeBay Files 573 Report. No warranty claims, field or service reports are associated with this filing.

 


22E047 – Steering Gear Assembled Incorrectly – Sheppard

 

 


2 Affected Products

Vehicle

MAKE MODEL YEAR
VOLVOeBay VN 2022-2023

 


12 Associated Documents

Defect Notice 573 Report

RCLRPT-22V399-2041.PDF 213.527KB

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Recall Acknowledgement

RCAK-22V399-4968.pdf 645.851KB

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Recall 573 Report – June 7, 2022

RCLRPT-22V399-7726.PDF 213.527KB

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Volvo TruckseBay – Recall Alert

RCMN-22V399-0417.pdf 159.662KB

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Volvo TruckseBay – Dealer Bulletin – June 2022

RCMN-22V399-3285.pdf 406.592KB

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VolvoeBay – Safety Recall Alert – June 2022

RCMN-22V399-0657.pdf 162.835KB

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VolvoeBay – RVXX – August 2022

RMISC-22V399-1066.pdf 187.569KB

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Recall 573 Report – July 29, 2022

RCLRPT-22V399-6543.PDF 214.14KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-22V399-8898.pdf 152.622KB

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Recall 573 Report – July 29, 2022

RCLRPT-22V399-4969.PDF 214.19KB

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Remedy Instructions and TSB

RCRIT-22V399-5013.pdf 351.062KB

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Recall Quarterly Report #1, 2022-3

RCLQRT-22V399-9363.PDF 211.137KB

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