2001-2006 Volvo S80 & 2001-2009 S60 R10125 Driver’s Air Bag Inflator May Explode

September 30, 2021 NHTSA CAMPAIGN NUMBER: 21V766000

Driver’s Air Bag Inflator May Explode

An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.

 

NHTSA Campaign Number: 21V766

Manufacturer Volvo Car USA, LLC

Components AIR BAGS

Potential Number of Units Affected 259,383

 

Summary

Volvo Car USA, LLC (Volvo Car) is recalling certain 2001-2006 S80 and 2001-2009 S60 vehicles. The driver’s air bag inflator may explode during deployment, due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.

 

Remedy

Dealers will replace the driver’s air bag, free of charge. Owner notification letters were mailed November 29, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo’s number for this recall is R10125.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Volvo has a Recall

 


2009 Volvo S60
2009 Volvo S60

 


Warning!

Under no circumstances use an ohmmeter or other live measuring instrument to take readings on a disconnected, non-deployed pyrotechnical SRS component. 

Warning!

Pyrotechnical SRS components must never be taken apart, repaired, transferred to another vehicle, deployed, or disposed of.

 

Note!

The illustrations in this service information are used for different model years and/or models. Some variation may occur. However, the essential information in the illustrations is always correct.

 

Preparation

Caution!

Handle all the packaging with care, this shall be re-used when returning the old component.

– Cardboard box
– Steel cage
– Wrapping material

 

Note !

The unique serial number on the New module must be recorded on your repair order, so that it can be added in the text field in QW90. Only state serial number, no other text or figures is allowed. If the serial number is missing on the repair order the claim will be rejected.

 

Airbag driver side (SRS), replacing (4 spoke steering wheel)

Removal

Ignition off.

Disconnect the battery negative cable.

 

Turn the steering wheel so that there is enough space for tools.

Completely loosen the two screws positioned at 45 degrees on the rear of the steering wheel.

Pull out the airbag module to access the connectors.

Use: Torx 30

 

Remove

– the 2 connectors by pressing in the catches (there may be more or fewer).
– the airbag module

 

Transferring Components

Caution! Handle the keypads with extra care, Volvo Cars has limited access to these spare parts.

Transfer the keypads and bracket.

Remove on both sides

– the four screws (1) (10 Nm) for the bracket
– the Bracket
– the two screws (2) (2Nm) for the keypads
– disconnect the two connectors by pressing in the catches for the keypads
– the Keypads, gently.

 

Installation

Caution!

Ensure that no cables are trapped.

Install:

– the connectors
– the airbag module

Tighten the screws on the rear of the steering wheel. Tighten to 10 Nm.

Use: Torx 30

 

Warning!

The key must be in position 2. No one must be in the car when the battery is connected. This is a safety precaution in case an airbag module activates when the power is connected.

– Connect the ground cable

 

Airbag driver side (SRS), replacing (3 spoke steering wheel)

Removal

Ignition off.

Disconnect the battery negative cable.

 

Turn the steering wheel a ¼ turn so that the two holes on the rear of the steering wheel are accessible.

 

Insert a flat screwdriver in the holes on the rear of the steering wheel.

Place the screwdriver point against the top of the spring clip as illustrated.

Pry the screwdriver up against the upper edge of the hole (2) so that the point of the screwdriver presses down the catch (1) until the catch releases.

Turn the steering wheel a ½ turn in the opposite direction.

Repeat the process on the other side. Turn the steering wheel to the neutral position. Fold out the airbag, gently.

 

Disconnect the 2 connectors (1) (there may be more or less) by pressing in the catches for the SRS ignition cables for the airbag module

– Remove the airbag module

 

Installation

Caution!

Ensure that no cables are trapped.

To install, reverse the removal procedure.

 

Warning!

The key must be in position 2. No one must be in the car when the battery is connected. This is a safety precaution in case an airbag module activates when the power is connected.

– Connect the battery ground cable

 

Warning!

Make sure that all four hooks are engaged, securing that the top part of the cage is connected.
If necessary, a screwdriver can be used.

Note!

Place the old component in the packaging that the new one was delivered in for further transport according to instructions.

 

Note!

Mark the box with your Repair order number.

Return the Box to your parts department for further transport.

 


6.18.2019 VCUSA legal received Attorney letter for alleged rupture (Hudson);

8.28.2019 Volvo/ZF/NHTSA joint Hudson Vehicle Inspection;

9.10.2019 Volvo/ZF/NHTSA joint technical meeting;

9.20.2019 Volvo/ZF/NHTSA joint technical meeting;

9.26.2019 Volvo/ZF/NHTSA joint technical meeting;

10.25.2019 Volvo/ZF/NHTSA joint technical meeting;

01.23.2020 Volvo/ZF/NHTSA joint technical meeting;

03.26.2020 Volvo/ZF/NHTSA joint technical meeting;

6.4.2020 Volvo/ZF/NHTSA joint technical meeting;

8.27.2020 Volvo/ZF/NHTSA joint technical meeting;

09.24.2021 Condition considered as critical by Critical Concern Management Team;

9.29.2021 Field action decision confirmed by Volvo Car Corporation;

9.30.2021 Implementation Date.

Condition was detected by Market. Number of vehicle reports with the condition reported to Volvo Cars from National Sales Company, 1 law suit case.

 


15 Affected Products

Vehicles

MAKE MODEL YEAR
VOLVO S60 2001-2009
VOLVO S80 2001-2006

 


11 Associated Documents

ISSUED Owner Notification Letter(Part 577)

RCONL-21V766-8251.pdf 505.779KB

RCONL-21V766-8251

 


Manufacturer Notices(to Dealers,etc) – R10125 Retailer Letter 9.30.21

RCMN-21V766-9117.pdf 149.814KB

RCMN-21V766-9117

 


Recall Quarterly Report #1, 2021-4

RCLQRT-21V766-4447.PDF 211.151KB

RCLQRT-21V766-4447

 


Interim Owner Notification Letter(Part 577)

RIONL-21V766-9461.pdf 566.425KB

RIONL-21V766-9461

 


Defect Notice 573 Report

RCLRPT-21V766-1226.PDF 217.823KB

RCLRPT-21V766-1226

 


Recall Acknowledgement

RCAK-21V766-7689.pdf 645.03KB

RCAK-21V766-7689

 


Remedy Instructions and TSB

RCRIT-21V766-8467.pdf 991.991KB

RCRIT-21V766-8467

 


Remedy Instructions and TSB

RCRIT-21V766-3030.pdf 655.06KB

RCRIT-21V766-3030

 


Remedy Instructions and TSB

RCRIT-21V766-8190.pdf 1239.575KB

RCRIT-21V766-8190

 


Recall Quarterly Report #2, 2022-1

RCLQRT-21V766-5855.PDF 211.258KB

RCLQRT-21V766-5855

 


Recall Quarterly Report #3, 2022-2

RCLQRT-21V766-7481.PDF 211.346KB

RCLQRT-21V766-7481

 


Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=21V766&docType=RCL

 


 

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