September 30, 2021 NHTSA CAMPAIGN NUMBER: 21V766000
An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.
NHTSA Campaign Number: 21V766
Manufacturer Volvo Car USA, LLC
Components AIR BAGS
Potential Number of Units Affected 259,383
Volvo Car USA, LLC (Volvo Car) is recalling certain 2001-2006 S80 and 2001-2009 S60 vehicles. The driver’s air bag inflator may explode during deployment, due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.
Dealers will replace the driver’s air bag, free of charge. Owner notification letters were mailed November 29, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo’s number for this recall is R10125.
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Under no circumstances use an ohmmeter or other live measuring instrument to take readings on a disconnected, non-deployed pyrotechnical SRS component.
Pyrotechnical SRS components must never be taken apart, repaired, transferred to another vehicle, deployed, or disposed of.
The illustrations in this service information are used for different model years and/or models. Some variation may occur. However, the essential information in the illustrations is always correct.
Handle all the packaging with care, this shall be re-used when returning the old component.
– Cardboard box
– Steel cage
– Wrapping material
The unique serial number on the New module must be recorded on your repair order, so that it can be added in the text field in QW90. Only state serial number, no other text or figures is allowed. If the serial number is missing on the repair order the claim will be rejected.
Disconnect the battery negative cable.
Pull out the airbag module to access the connectors.
Use: Torx 30
– the 2 connectors by pressing in the catches (there may be more or fewer).
– the airbag module
Caution! Handle the keypads with extra care, Volvo Cars has limited access to these spare parts.
Transfer the keypads and bracket.
Remove on both sides
– the four screws (1) (10 Nm) for the bracket
– the Bracket
– the two screws (2) (2Nm) for the keypads
– disconnect the two connectors by pressing in the catches for the keypads
– the Keypads, gently.
Ensure that no cables are trapped.
– the connectors
– the airbag module
Use: Torx 30
– Connect the ground cable
Disconnect the battery negative cable.
Place the screwdriver point against the top of the spring clip as illustrated.
Pry the screwdriver up against the upper edge of the hole (2) so that the point of the screwdriver presses down the catch (1) until the catch releases.
– Remove the airbag module
Ensure that no cables are trapped.
To install, reverse the removal procedure.
– Connect the battery ground cable
Make sure that all four hooks are engaged, securing that the top part of the cage is connected.
If necessary, a screwdriver can be used.
Place the old component in the packaging that the new one was delivered in for further transport according to instructions.
Mark the box with your Repair order number.
Return the Box to your parts department for further transport.
6.18.2019 VCUSA legal received Attorney letter for alleged rupture (Hudson);
09.24.2021 Condition considered as critical by Critical Concern Management Team;
9.29.2021 Field action decision confirmed by Volvo Car Corporation;
9.30.2021 Implementation Date.
Condition was detected by Market. Number of vehicle reports with the condition reported to Volvo Cars from National Sales Company, 1 law suit case.
15 Affected Products
11 Associated Documents
ISSUED Owner Notification Letter(Part 577)RCONL-21V766-8251
Manufacturer Notices(to Dealers,etc) – R10125 Retailer Letter 9.30.21RCMN-21V766-9117
Recall Quarterly Report #1, 2021-4RCLQRT-21V766-4447
Interim Owner Notification Letter(Part 577)RIONL-21V766-9461
Defect Notice 573 Report
Remedy Instructions and TSBRCRIT-21V766-8467
Remedy Instructions and TSB
Remedy Instructions and TSBRCRIT-21V766-8190
Recall Quarterly Report #2, 2022-1RCLQRT-21V766-5855
Recall Quarterly Report #3, 2022-2RCLQRT-21V766-7481
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Last update on 2022-10-04 / Affiliate links / Images from Amazon Product Advertising API
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