Recall R10078 – High Voltage Disconnect May Cause Drive Power Loss – 2021-2022 Volvo XC40 Recharge

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February 24, 2021 NHTSA CAMPAIGN NUMBER: 21V109000

High Voltage Disconnect May Cause Drive Power Loss

A disconnected high voltage system can cause a loss of drive power, increasing the risk of a crash.

 

NHTSA Campaign Number: 21V109

Manufacturer VolvoeBay Car USA, LLC

Components ELECTRICAL SYSTEM

 

Summary

VolvoeBay Car USA, LLC (VolvoeBay Car) is recalling certain 2021-2022 XC40 Recharge vehicles. The Battery Energy Control Module (BECM) microprocessor may reset and cause the high voltage system to disconnect.

 

Remedy

VolvoeBay Car will notify owners, and dealers will install a software update, free of charge. The recall began March 30, 2021. Owners may contact VolvoeBay Car customer service at 1-800-458-1552. VolvoeBay Car’s number for this recall is R10078.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

 

Check if your Volvo has a Recall

 


Vincent D’Auria

Senior Manager Product, Safety & Compliance – Regulatory & Compliance

February 24, 2021
Subject: Recall R10078
TO: All U.S. and Canadian VolvoeBay Retailers

 

NEW VEHICLES IN RETAILER INVENTORY

It is a violation of federal law for a retailer to deliver any new VolvoeBay that is eligible for a recall. Retailers are advised to check all vehicles in inventory for recall eligibility and repair immediately. Violation of this requirement by a retailer could result in a civil penalty of up to $21,000 per vehicle.

Correct all vehicles in your new vehicle inventory before delivery.

 

USED VEHICLES IN RETAILER INVENTORY

VCUSA is ordering the stop-delivery of affected vehicles in VCUSA, auction and dealer inventory until the recalled item can be repaired.

Stopping the delivery of affected used vehicles until the recall is complete is consistent with VolvoeBay’s commitment to safety. Additionally, while Federal law does not prohibit the sale of used vehicles with open recalls, the sale of such cars could violate certain state laws and create liability on behalf of the retailer.

 

What does this mean for customers?

Customers will not be able to take delivery of affected vehicles until the recall has been completed.

 

When will this be resolved?

VolvoeBay Car USA LLC and VolvoeBay Car Canada LTD on behalf of VolvoeBay Car Group, have decided to launch Recall R10078 on certain model year 2021-2022 XC40 Recharge vehicles.

VolvoeBay has identified that there is a risk of a micro-processor reset in the Battery Energy Control Module (BECM) which may cause the High Voltage contactors to open during driving. During driving, without any initial warning, there may be a risk that the high voltage system becomes unintentionally disconnected.

Worst case scenario is loss of propulsion during driving. Full steering and brake capability remain.

The corrective action is to perform a Software Upgrade.

 

Vehicle eligibility must be confirmed:

  • Vehicle Inquiry – Warranty Vehicle Inquiry where the message “Recall R10078 XC40 Recharge Software Update” will appear for eligible vehicles, F4+History from the main Inquiry menu must be selected to confirm Recall R10078 has not been completed. Eligibility can also be confirmed in TIE.
  • Recall R10078 eligible vehicles not yet delivered to end customers must be corrected prior to delivery.

 

All vehicles must be checked for any incomplete recalls or service campaigns or service upgrades.  All open Recall, Service Campaigns or Service Action repairs must be completed. If you have any questions concerning this recall or your retailers affected vehicles, please send an e-mail with your retailer code to recall@volvocars.com.

 

OWNER NOTIFICATION

An owner notification letter will be sent out that will notify the owner of this recall instructing them to contact their VolvoeBay retailer and request an appointment to have this repair completed.

 

PORT VEHICLES

NOT all eligible vehicles arriving from the ports will have this recall completed. Vehicle eligibility must be confirmed.

 

PARTS / PARTS RETURN

Please refer to Parts Bulletin R10078 which will be released shortly. No parts are required to be returned for this recall.

 

CLAIM SUBMISSION

A Quality Bulletin will be released shortly.  Please refer to the claim submission information in the Quality Bulletin.

 

RETAILER RESPONSIBILITIES

Retailers must perform this recall campaign on eligible vehicles regardless of miles/kilometers or vehicle age. All work performed under this recall is free of charge to the owner. As the safety of our customers is our upmost priority, we are taking full responsibility to ensure the highest quality and safety standards for our cars.

If you have questions about this recall or any other field service action, please contact me or any member of the Product Safety and Compliance office.

 

Your cooperation in completing this important recall is greatly appreciated.

 

Drive Safely,

 

Vincent D’Auria
Senior Manager Product, Safety and Compliance – Regulatory & Compliance
201-647-0004
vincent.dauria@volvocars.com

 


VOLVOeBay CAR

SERVICE AND PARTS BUSINESS

Parts Bulletin
TITLE:

Recall R10078 XC40 Recharge Software Update Model Year XC40 Recharge 2021

GROUP:

30

CAT/NO:

R10078

CAR MARKET:

United States and Canada

REVISIONS:ISSUE DATE:

2021-03-01

STATUS DATE:

2021-03-01

Page 1 of 1

 

“Right first time in Time”

 

Reference Bulletins:  QB R10078

VolvoeBay Car USA LLC and VolvoeBay Car Canada LTD on behalf of VolvoeBay Car Group, have decided to launch Recall R10078 on certain model year 2021 XC40 Recharge vehicles.

VolvoeBay has identified that there is a risk of a micro-processor reset in the Battery Energy Control Module (BECM) which may cause the High Voltage contactors to open during driving. During driving, without any initial warning, there may be a risk that the high voltage system becomes unintentionally  disconnected.

Worst case scenario is loss of propulsion during driving. Full steering and brake capability remain.

The corrective action is to perform a Software Upgrade.

The following part numbers apply:

Part NumberDescriptionQty
31676056Software downloading according to QB R100781

 


VOLVOeBay CAR

SERVICE AND PARTS BUSINESS

Quality Bulletin
TITLE:

Recall R10078: XC40 Recharge Software Upgrade Model Year 2021 XC40 Recharge

GROUP:

30

CAT/NO:

R10078

ISSUING DEPARTMENT:

Product, Safety and Compliance

CAR MARKET:

United States and Canada

REVISIONS:ISSUE DATE:

2021-03-01

STATUS DATE:

2021-03-01

Page 1 of 3

 

“Right first time in Time”

 

A. RECALL R10078 DESCRIPTION

B. VEHICLES INVOLVED

C. PORT VEHICLES

D. PARTS INFORMATION/PARTS RETURN

E. OWNER NOTIFICATION

F. VEHICLES IN RETAILER INVENTORY

G. RETAILER RESPONSIBILITY

H. TECHNICIAN COMPETENCY REQUIREMENT

I. REIMBURSEMENT PROCEDURES & ALLOWANCE

 

A. RECALL R10078 DESCRIPTION

VolvoeBay Car USA LLC and VolvoeBay Car Canada LTD on behalf of VolvoeBay Car Group, have decided to launch Recall R10078 on certain model year 2021 XC40 Recharge vehicles.

VolvoeBay has identified that there is a risk of a micro-processor reset in the Battery Energy Control Module (BECM) which may cause the High Voltage contactors to open during driving. During driving, without any initial warning, there may be a risk that the high voltage system becomes unintentionally disconnected.

Worst case scenario is loss of propulsion during driving. Full steering and brake capability remain.

The corrective action is to perform a Software Upgrade.

 

WHAT SHOULD YOUR CUSTOMERS DO NOW?

We have no reports of incidents related to the issue, however we encourage customers to contact their retailers and have this repair completed as soon as possible.

 

B. VEHICLES INVOLVED

NOTE: RETAILER MUST CONFIRM VEHICLE ELIGIBILITY PRIOR TO BEGINNING THE REPAIR FOR THIS RECALL.

Vehicle eligibility must be confirmed:

  • Vehicle Inquiry – Warranty Vehicle Inquiry where the message “Recall R10078 XC40 Recharge Software Upgrade” will appear for eligible vehicles, F4=History from the main Inquiry menu must be selected to confirm Recall R10078 has not been completed. Eligibility can also be confirmed in TIE.

All vehicles must be checked for any incomplete recalls or service campaigns or service upgrades. All open Recall, Service Campaign or Service Action repairs must be completed.

 

C. PORT VEHICLES

NOT all eligible vehicles arriving from the ports will have this recall completed.  Vehicle eligibility must be confirmed as outlined in Step B. above.

 

D. PARTS / PARTS RETURN

Please refer to Parts Bulletin R10078. No parts to be returned required for this recall.

 

E. OWNER NOTIFICATION

An owner notification letter will be sent out that will notify the owner of this recall instructing them to contact their retailer and request an appointment to have this repair completed.

 

F. VEHICLES IN RETAILER INVENTORY

New Vehicles in Inventory

It is a violation of federal law for a retailer to deliver any new VolvoeBay that is eligible for a recall. Retailers are advised to check all vehicles in inventory for recall eligibility and repair immediately. Violation of this requirement by a retailer could result in a civil penalty of up to $21,000 per vehicle. Correct all vehicles in your new vehicle inventory before delivery.

 

Used Vehicles in Retailer Inventory 

VCUSA is ordering the stop-delivery of affected vehicles in auction and dealer inventory until the recalled item can be repaired. Stopping the delivery of affected used vehicles until the recall is complete is consistent with our commitment to safety. Additionally, while Federal law does not prohibit the sale of used vehicles with open recalls, the sale of such cars could violate certain state laws and create liability on behalf of the Retailer.

 

What does this mean for customers?  

Customers will not be able to take delivery of affected vehicles until the recall has been completed.

 

G. RETAILER RESPONSIBILITY

All vehicles qualifying for this recall must be repaired prior to a customer taking possession of the vehicle.

 

H. TECHNICIAN COMPETENCY REQUIREMENT

The technician competency requirement for this campaign repair is: Level 2 – Certified Tech.

 

I. REIMBURSEMENT PROCEDURES & ALLOWNACE

Recall R10078 claims should be submitted using the LONG FORM application only.

Claim Type:R10078
Cause Code:02
CSC Code:XW
Main OP:97751-2
Failed Part No.:31676056

 

Operation Number Repair Description Qty Models Labor Time
97751-2  Software downloading according to QB R10078XC40 Recharge 0.7

 

Labor times provided are current at the time of release and are subject to change:  Claims will be paid at the time in effect on the repair date.

 


NHTSA RECALL 21V-109

 

 March 26, 2021

 

IMPORTANT SAFETY RECALL

THIS NOTICE APPLIES TO YOUR VEHICLE, VIN: YV4ED3UR1M7777777

 

Dear VolvoeBay A. Owner,

 

This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act.

 

VolvoeBay Car USA LLC (VolvoeBay) on behalf of VolvoeBay Car Group, has decided that a defect which relates to motor vehicle safety exists in certain model year 2021 XC40 Recharge vehicles.

 

The reason for Recall R10078:

VolvoeBay Cars investigations has identified that there is a risk of a software problem that could cause the Battery Energy Control Module (BECM) to reset.  This can cause the High Voltage system to disconnect while driving. If this happens, there could be a sudden loss of power to the wheels. Full steering and brake capability remain.

 

A loss of power to the wheels could increase the risk of a crash or serious injury.

 

What should you do now?

The corrective action is to take your vehicle to a VolvoeBay retailer to perform a Software Upgrade at no cost to you.

 

This procedure will be completed at no cost and can take up to one hour to complete, however due to service scheduling your VolvoeBay retailer may require your vehicle for a longer period.

 

If you no longer own the vehicle described in this letter, please help us to update our records by sending us the updated owner information. Please refer to our contact information in this letter.

 

Please contact:

If you have any questions, please contact VolvoeBay Customer Relations:

1800 VolvoeBay Place
Mahwah, NJ 07430

Or by phone at 1-800-458-1552, 24 hours a day, 7 days a week. You may also contact us by going to https://volvocars.us/support.

 

We have advised the National Highway Traffic Safety Administration (NHTSA) that we are conducting this recall. If you are unable to have this procedure performed without charge, and within a reasonable period of time you may contact the NHTSA Administrator at:

National Highway Traffic Safety Administration
1200 New Jersey Avenue, SE.
Washington, DC 20590

Or you can call the toll-free Vehicle Safety Hotline at 1-800-327-4236 (TTY: 1-800-424-9153). You may also go to their website, https://www.safercar.gov.

 

Federal law requires that any vehicle lessor receiving this recall notice must forward a copy of this notice to the lessee within ten days.

 

To learn more about VolvoeBay safety recalls, scan the QR Code below or visit us at: https://----escape_sem_autolink_uri:c7920ef461a001b6112b543608733df4----choices/recallinformation

Your safety and continued satisfaction with your VolvoeBay and the VolvoeBay organization are very important to us. We apologize for any inconvenience this may cause, and we are working to have this important Service completed as quickly as possible.

 

Sincerely,

 

Vincent D’Auria
Senior Manager Product, Safety and Compliance – Regulatory & Compliance
1-800-458-1552

 


2 Affected Products

Vehicle

MAKEMODELYEAR
VOLVOeBayXC402021-2022

 


12 Associated Documents

Remedy Instructions and TSB

RCRIT-21V109-9474.pdf 229.799KB

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Remedy Instructions and TSB

RCRIT-21V109-6365.pdf 374.968KB

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Manufacturer Notices(to Dealers,etc) – February 24, 2021 Subject: Recall R10078

RCMN-21V109-9743.pdf 82.858KB

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Recall Acknowledgement

RCAK-21V109-9272.pdf 741.297KB

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Defect Notice 573 Report

RCLRPT-21V109-9880.PDF 215.59KB

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Recall 573 Report-Amendment

RCLRPT-21V109-1105.PDF 215.5KB

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ISSUED Owner Notification Letter(Part 577) – R10078 Customer Letter US 03.30.21

RCONL-21V109-2215.pdf 594.408KB

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Recall Quarterly Report #2, 2021-2

RCLQRT-21V109-5691.PDF 211.244KB

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Recall 573 Report-Amendment

RCLRPT-21V109-9667.PDF 215.572KB

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Recall Quarterly Report #1, 2021-1

RCLQRT-21V109-3085.PDF 211.143KB

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Recall Quarterly Report #4, 2021-4

RCLQRT-21V109-9690.PDF 211.437KB

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Recall Quarterly Report #3, 2021-3

RCLQRT-21V109-4165.PDF 211.318KB

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Latest Recalls Documents

 


 

VolvoeBay Diagnostics & Reprogramming

WELCOME TO VIDA

VIDA stands for "Vehicle Information and Diagnostics for Aftersales". A VIDA subscription could include service and parts information along with wiring schematics, and the ability to download software to a vehicle. Product subscriptions are ranged to be appropriate for a full-service shop through to a stand-alone parts counter.

The wiring schematics for MY's 1994-2016 * are available as separate online PDF type subscription products.

*Wiring schematics for MY 2016 and newer (XC90, S90,V90 and similar platform vehicles) are only viewable within a VIDA subscription that includes Diagnostics or Diagnostics and Software Download.

If you are outside the United States or Canada go to: https://workshopsupportguide.volvocars.biz/home.aspx

 


VOLVOTECHINFO.COM WEBSITE

Users must always log onto the volvotechinfo.com (VTI) website with the same VTI Username – it is linked to your VIDA account. If you purchased a subscription two years ago, your company already has a VTI Username (and corresponding VIDA account). Make sure you are logging onto this website with that same Username.

** VolvoeBay Tech Info and VIDA are two separate systems. You will have TWO distinct ID s.

When purchasing a subscription or software download Volvotechinfo.com accepts credit and debit cards issued by Visa, MasterCard and American Express.

Your credit card company must support AVS checking (Address Verification System) AVS compares the submitted street address and ZIP code with the values on file at the cardholder's bank. The information you enter must match EXACTLY with what your card company has on file. Please do not try to process your credit card more than once if it is declined, unless you are using a completely different credit card/debit card number, or you are correcting an error in your Billing Information.

If you try to process an order multiple times and your credit card continues to be declined because of AVS, you will see multiple pending charges on your credit card for the full order amount. Funds for each pending charge will be unavailable until the hold is cleared. This may take several days.

 


DiCE Information

Pirated DiCE products are becoming increasingly common. These units are mostly available from aftermarket sources and websites. These units commonly cost between one half to two thirds the VolvoeBay price, sometimes including an illegal version of VIDA. Technically, the units are of much less quality and they have been proven to introduce diagnostics and fault tracing issues, as well as new problems into the vehicle. All of which will result in repair delays and customer dissatisfaction.

Most importantly, VolvoeBay will not provide support to customers using these units. VolvoeBay can only support DiCE tools manufactured to our standards from BoscheBay or those based on J2534-2 certifications.

 


Vehicle Communication Tools

NOTE

XC90 (16-) reference SMB 00-337. All older vehicles can still use DiCE or J2534.

A vehicle communication tool transfers data from a VIDA workstation to the correct receiver in the vehicle.

VIDA supports DiCE and J2534 devices. VolvoeBay Car Corporation recommends DiCE for vehicle communication with D2 and GGD protocol-based vehicles.

 

DiCE

DiCE uses a Bluetooth connection to transfer information between VIDA and the vehicle. A USB cable can be used as an alternative to the Bluetooth connection.

Please note that no third party Bluetooth dongles can be used with DiCE, only VolvoeBay Cars DiCE equipment can be used.

 

Multiple DiCEs

It is possible to connect more than one DiCE to VIDA and download software to as many as three vehicles in parallel and have one vehicle in the diagnostic workflow at the same time. One VIDA workstation with four DiCEs can thus handle four vehicles simultaneously.

 

J2534 devices

For all vehicles with model year 2004 and later, equipped with OBD and reprogramming capability, manufacturers shall comply with SAE J2534. There are two different versions of J2534:

  • J2534-1 can be used to download software to vehicles from, and Including, model year 2004. J2534-1 manages software to control modules on CAN HS (Controller Area Network High Speed) that are emission related.

 

J2534-1 cannot be used for diagnostics.

  • J2534-2 manages software download to control modules on both CAN HS and CAN MS (Controller Area Network Middle Speed).

The hardware used to validate VIDA's compliance with J2534 can be purchased separately from third-party suppliers. Validation has been done using the following J2534 pass-thru devices:

  • J2534-1: Actia Passthru+ XS and carDAQ2534.

For more information regarding these devices, please contact the respective manufacturer.

 


  • J2534 Programming Interface Tools

 

Recall R10078 - High Voltage Disconnect May Cause Drive Power Loss - 2021-2022 Volvo XC40 Recharge | small light Bosch Automotive Tools MTECH2 Mastertech II J2534 VCI with Wired/Wireless Capability for OEM Reprogramming and Diagnostics on GM, Ford, FCA, Nissan/Infiniti, Honda/Acura, and Toyota/Lexus Vehicles
Recall R10078 - High Voltage Disconnect May Cause Drive Power Loss - 2021-2022 Volvo XC40 Recharge | small light Drew Technologies (DRWCDPLUSKIT) CarDAQ-Plus J2534 Flash Reprogramming Kit
CarDAQ-M Auto Universal Diagnostic Scanner and Programming Tool VSI J2534
Recall R10078 - High Voltage Disconnect May Cause Drive Power Loss - 2021-2022 Volvo XC40 Recharge | small light CarDAQ-Plus 3 All Makes J2534 Reprogramming Tool
Recall R10078 - High Voltage Disconnect May Cause Drive Power Loss - 2021-2022 Volvo XC40 Recharge | small light RAP2 OEM J2534 Remote Reprogramming Tool
Recall R10078 - High Voltage Disconnect May Cause Drive Power Loss - 2021-2022 Volvo XC40 Recharge | small light Autel (AULMF2534) MaxiFlash Pro
Recall R10078 - High Voltage Disconnect May Cause Drive Power Loss - 2021-2022 Volvo XC40 Recharge | small light Autel MaxiFlash Elite VCI J2534 Pass-Thru ECU Programming Tool
Recall R10078 - High Voltage Disconnect May Cause Drive Power Loss - 2021-2022 Volvo XC40 Recharge | small light Mongoose-Plus J2534 OEM Vehicle Interface Cable - OEM Reprogramming and Diagnostics for GM
Recall R10078 - High Voltage Disconnect May Cause Drive Power Loss - 2021-2022 Volvo XC40 Recharge | small light BOSCH Automotive Tools MTECH2 Mastertech II J2534 VCI
Recall R10078 - High Voltage Disconnect May Cause Drive Power Loss - 2021-2022 Volvo XC40 Recharge | small light Autel MaxiFlash VCI Vehicle Communication Interface J2534 PassThru ECU Programming Device Bluetooth Connection Internet Update Support CAN FD, 4 CAN Channels, DoIP, D-PDU Works with PC or Autel MS909
Recall R10078 - High Voltage Disconnect May Cause Drive Power Loss - 2021-2022 Volvo XC40 Recharge | small light VXDIAG VCX Nano Compatible for GM/OPEL with GDS2 and Tech2WIN System Diagnostic Tool
Recall R10078 - High Voltage Disconnect May Cause Drive Power Loss - 2021-2022 Volvo XC40 Recharge | small light GODIAG J2534

 

volvotechinfo.com

 


 

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  • Key Registration and Immobilizer Support: Using NASTF Vehicle Security Professional credentials
Bestseller No. 5
Autel MaxiFlash Elite VCI J2534 Pass-Thru ECU Programming Tool, 2025 Multi-Protocol PassThru Interface, Work with Autel MaxiSYS Elite II Elite MS908 MS908S Pro II MS908CV II MK908P MK908 Pro II & P-C
  • 🌐【Works with Autel Elite II Elite MS908 MS908S Pro II MS908CV II MK908P MK908 Pro II】Autel J2534 work with these tools to program ECUs on specific BM.W/ BE.NZ for specific functions. ★★NOTE: J2534 CANNOT directly work with these single devices. After you received the J2534, you HAVE TO send us both the S/N(12 digits) of your scanner MS908S(etc.) and J2534. So, technically, Autel engineers can help you bind J2534 with your devices. If need any supports, contact us via: 🚘auteldirect @ outlook. com🚘.
  • 🌐【SAE J2534-1 & J2534-2 Standards】Autel MaxiFlash Elite J2534 is a fully compliant SAE J2534-1 & SAE J2534-2 (March 2006) device, which performs standard PassThru J2534 functionality: Compatible with for Toyota Techstream, Volvo VIDA, Honda HDS, Jaguar-Land Rover IDS and BM.W 3G for OEM diagnostics. Autel MaxiFlash J2534 is also specially designed to provide users with P-C communication and ECU reprogramming capabilities on any modern vehicle diagnostic bus, reliability and flexibility.
  • 🌐【High-speed Transmission Speed】Autel MaxiFlash Elite Reprogramming Device J2534 supports simultaneous communication definition in J2534-1, running 3 protocols at the same time, which greatly improves reprogramming and diagnostic speed. Embedded with the ARM9 Dual-core processor (clocked up to 500MHz), which further boosts the communicating speed to save more times and win more business.
  • 🌐【Multiple Devices Connected with P-C】Autel MaxiFlash Elite J2534 also supports multiple device connections to the P-C, which can operate diagnostic and reprogramming functions on more than one vehicle at the same time. Autel MaxiFlash Elite J2534 built-in wireless and data storage, which can update via Internet. It also ensures quickly reprogramming even the newest controllers.
  • 🌐【Extensive Compatibility】Autel MaxiFlash J2534 is compatible with Toyota Techstream, Volvo VIDA, Honda HDS, Jaguar-Land Rover IDS and BM.W 3G for OEM diagnostics. To check compatibility, please contact 🚘auteldirect @ outlook . com🚘 directly for satisfaction-guaranteed support!
Bestseller No. 6
OBDLink EX FORScan OBD Adapter
  • CUSTOM-DESIGNED FOR USE WITH FORSCAN: Works with all FORScan compatible vehicles and is recommended by the FORScan Team
  • DEALERSHIP-LEVEL DIAGNOSTICS: OBDLink EX supports all Ford protocols, modules, and advanced features of FORScan
  • ELECTRONIC SWITCH allows FORScan to access all CAN buses simultaneously and enables advanced functions not possible with “toggle switch” adapters
  • MAXIMUM THROUGHPUT -- up to 20 times faster than “toggle switch” adapters
  • ROCK-SOLID CONNECTION avoids data corruption and dropped packets

 

Last update on 2025-04-15 / Affiliate links / Images from Amazon Product Advertising API


 

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