“This site contains affiliate links for which OEMDTC may be compensated” |
NHTSA ID Number: 10161780
Manufacturer Communication Number: TJ32040212019-05
Summary
This is a Technical Journal: Title Dash absorber insulation, Damp or bad smell Water seepage from sealing to Climate unit in plenum area. Add new sealing on the HWAS box (Humidity Water Air Separator) and secure assembly of the box according to attached instruction.
5 Affected Products
Vehicles
MAKE | MODEL | YEAR |
VOLVO | S90 | 2017 |
VOLVO | XC90 | 2016-2017 |
VOLVO | XC90H | 2016-2017 |
SEOCONTENT-START
VOLVO CAR
SERVICE AND PARTS BUSINESS
Technical Journal
TITLE:
Water intrusion from sealing to climate unit in plenum area
REF NO:
TJ 32040.2.1
ISSUING DEPARTMENT:
Technical Service
CAR MARKET:
United States and Canada
PARTNER:
3 US 7510 Volvo Car USA
ISSUE DATE:
2019-05-14
STATUS DATE:
2019-05-20
FUNC GROUP:
8700
FUNC DESC:
Air conditioning unit Page 1 of 22
Produced in the USA and available as an electronic document. Hard copy documents are printed in USA on recycled paper containing
a minimum of 50% wastepaper and 10% post-consumer waste.
© 2019 VOLVO CAR USA, LLC
“Right first time in Time”
Attachment
File Name File Size
TJI-497457-2_1_2_en-US.pdf 4.2124 MB
TJI-497457-3_1_2_en-US.pdf 4.5598 MB
Vehicle Type
Type Eng Eng
Desc Sales Body Gear Steer Model Year Plant Chassis range Struc Week
Range
234 2017-2017 0000350-0009837 201617-201642
256 2016-2017 0000561-0144278 201505-201642
CSC Customer Symptom Codes
Code Description
R7 Body frame/Other water leaks (sealing issues only)
A2 Climate control system/Unusual odor
VST Operation Number
VST Operation Number Description
99400-2 General reimbursement acc. to TJ/QB
36050-2 Calibrating/Identifying with VIDA
97174-2 Air intake housing, adjust acc. to TJ32040
Page 2 of 22 2019-05-20
Technical Journal 32040.2.1
DTC Diagnostic Trouble Codes
Rows beginning with * are modified
Note! If using a printed copy of this Technical Journal, first check for the latest online version.
Text
DESCRIPTION:
*Title edited to improve search function
Water seepage from sealing to Climate unit in plenum area.
SERVICE:
Add new sealing on the HWAS box (Humidity Water Air Separator) and secure assembly of the box according to attached instruction.
VEHICLE REPORT:
Yes, please submit a Vehicle Report if the service solution described in this TJ has no effect. Use concern area “Vehicle Report” and sub concern area “Support not needed”, use function group 8700.
To view TJ attachment continue to next page. This TJ has two attachments.
Volvo Car Customer Service TJ Instruction VCC-497457-2
Title Air inlet housing Page 1 ( 10 )
Action Adjustment Operation number: 99400-2
97174-2
36050-2
Issue Date Reason
1 2016-10 First issue
Affected vehicles
Model year Model
2016, 2017 XC90 (16-)
Materials
Materials Qty. Part No. Notes
Isopropanol 0.02 1161721 CLEANING;
Sealing 1.0 31694105 SEAL – LHD / RHD;
TJ Instruction VCC-497457-2 Page 2 ( 10 )
Orientation view
Color symbols
Note! This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.
1 . Used for focused component, the component with which you will do something.
2 . Used as extra colors when you need to show or differentiate additional parts.
3 . Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.
4 . Used when the component is not fully removed from the vehicle but only hung to the side.
5 . Used for standard tools and special tools.
6 . Used as background color for vehicle
components.
TJ Instruction VCC-497457-2 Page 3 ( 10 )
Check
Applies to the passenger side
Note! Orientation view
Remove the screws.
TJ Instruction VCC-497457-2 Page 4 ( 10 )
Remove the part carefully
Remove the panel.
Note! Check for moisture in the area
indicated.
Reach with your hand behind the fan housing and check for moisture between the insulating mat foam and the body wall.
If no faults are detected, to install, reverse the removal procedure.
All vehicles
Removal
Remove the cowl panel cover , refer to:
Removal, replacement and installation
8 – Body and interior
82 – Bonnet (Hood), front end, wings,
door sill
823 – radiator grille
TJ Instruction VCC-497457-2 Page 5 ( 10 )
Set the vehicle to Active mode, described in user mode , refer to:
General Information
3 – Electrical system
30 – General
300 – general
Activate service position according to:
Diagnostics / Components / Control modules / Climate Control Module (CCM) / Diagnostic sequences / Service position of damper motors Set the vehicle to Inactive mode, described in user mode , refer to:
General Information
3 – Electrical system
30 – General
300 – general
Release the catches.
Remove the part carefully
Remove the marked part.
TJ Instruction VCC-497457-2 Page 6 ( 10 )
Caution! Make sure that the flaps have reached service position (closed).
Check with your hand that the flaps have closed. If not, run the script for Service position.
Do not force the flaps closed by hand!
Remove the nuts.
Remove the part carefully
Remove the marked part.
TJ Instruction VCC-497457-2 Page 7 ( 10 )
Cleaning
Clean the marked area.
Use: Isopropanol , 1161721
Clean the marked area.
TJ Instruction VCC-497457-2 Page 8 ( 10 )
Adjustment
Left hand drive vehicles
Install the marked component.
Note! Make sure that the seal is correctly located.
Make sure to place the joint where indicated in the graphic.
TJ Instruction VCC-497457-2 Page 9 ( 10 )
Right-hand drive vehicles
Install the marked component.
Note! Make sure that the seal is correctly located.
Make sure to place the joint where indicated in the graphic.
TJ Instruction VCC-497457-2 Page 10 ( 10 )
All vehicles
Installation
Caution! Make sure that the component is positioned correctly.
Note! Make sure to follow the sequence indicated.
Install the nuts
Torque:
Air inlet housing, to Body , 3 Nm
To install, reverse the removal procedure.
Volvo Car Customer Service TJ Instruction VCC-497457-3
Title Air inlet housing Page 1 ( 10 )
Action Adjustment Operation number: 36050-2
97174-2
99400-2
Issue Date Reason
1 2016-10 First issue
Affected vehicles
Model year Model
2017 S90 (17-)
Materials
Materials Qty. Part No. Notes
Isopropanol 0.02 1161721 CLEANING;
Sealing 1.0 31694118 SEAL – LHD / RHD;
TJ Instruction VCC-497457-3 Page 2 ( 10 )
Orientation view
Color symbols
Note! This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps.
1 . Used for focused component, the component with which you will do something.
2 . Used as extra colors when you need to show or differentiate additional parts.
3 . Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc.
4 . Used when the component is not fully removed from the vehicle but only hung to the side.
5 . Used for standard tools and special tools.
6 . Used as background color for vehicle components.
TJ Instruction VCC-497457-3 Page 3 ( 10 )
Check
Applies to the passenger side
Note! Orientation view
Remove the screws.
TJ Instruction VCC-497457-3 Page 4 ( 10 )
Remove the part carefully
Remove the panel.
Note! Check for moisture in the area indicated.
Reach with your hand behind the fan housing and check for moisture between the insulating mat foam and the body wall.
If no faults are detected, to install, reverse the removal procedure.
All vehicles
Removal
Remove the cowl panel cover , refer to:
Removal, replacement and installation
8 – Body and interior
82 – Bonnet (Hood), front end, wings,
door sill
823 – radiator grille
TJ Instruction VCC-497457-3 Page 5 ( 10 )
Set the vehicle to Active mode, described in user mode , refer to:
General Information
3 – Electrical system
30 – General
300 – general
Activate service position according to:
Diagnostics / Components / Control modules / Climate Control Module (CCM) / Diagnostic sequences / Service position of damper motors Set the vehicle to Inactive mode, described in user mode , refer to:
General Information
3 – Electrical system
30 – General
300 – general
Release the catches.
Remove the part carefully
Remove the marked part.
TJ Instruction VCC-497457-3 Page 6 ( 10 )
Caution! Make sure that the flaps have
reached service position (closed).
Check with your hand that the flaps have closed. If not, run the script for Service position.
Do not force the flaps closed by hand!
Remove the nuts.
Remove the part carefully
Remove the marked part.
TJ Instruction VCC-497457-3 Page 7 ( 10 )
Cleaning
Clean the marked area.
Use: Isopropanol , 1161721
Clean the marked area.
TJ Instruction VCC-497457-3 Page 8 ( 10 )
Adjustment
Left hand drive vehicles
Install the marked component.
Note! Make sure that the seal is correctly located.
TJ Instruction VCC-497457-3 Page 9 ( 10 )
Right-hand drive vehicles
Install the marked component.
Note! Make sure that the seal is correctly located.
TJ Instruction VCC-497457-3 Page 10 ( 10 )
All vehicles
Installation
Caution! Make sure that the component is positioned correctly.
Note! Make sure to follow the sequence indicated.
Install the nuts
Torque:
Air inlet housing, to Body , 3 Nm
To install, reverse the removal procedure.
SEOCONTENT-END
REF NO:
TJ 32040.2.1
STATUS DATE:
2019-05-20
https://www.nhtsa.gov/recalls?nhtsaId=10161780
https://static.nhtsa.gov/odi/tsbs/2019/MC-10161780-9999.pdf
- FRESHEN UP YOUR CAR: One 2 oz spray bottle of Meguiar's Whole Car Air Refresher removes tough odors and replaces them with a pleasant new car scent
- SPRAY AND RECIRCULATE: This car air freshener spray uses a car’s recirculated air system to remove odors in hard-to-reach areas in your car, truck or SUV
- ODOR ELIMINATOR: Permanently removes odors to get rid of bad smells, including cigarette smoke, wet dog and sweaty workout gear
- ONE TIME USE: Simple single-use aerosol refreshes every area of your car in just 30 minutes
- PENETRATES THE INTERIOR: Moves through the ventilation system, across the headliner and in between all other hard-to-reach areas to completely penetrate your car interior
- 🍀100% NATURAL BAMBOO CHARCOAL: The bamboo charcoal bags are made of 100% natural bamboo charcoal, without any fragrance and chemicals. They are safe for children and pets. Standard size bamboo charcoal particles have a larger contact area with air, the performance of adsorption is better, effectively remove odors and bring fresh air.
- 🍀REUSABLE FOR 2 YEARS: Rejuvenate the charcoal bags by placing them under direct sunlight once a month for about two hours. It releases the void of bamboo charcoal, restores the effectiveness and maintains the service life of the bag for up to 2 years.
- 🍀EFFECTIVELY REMOVES ODORS: Bamboo charcoal absorbs 10x the odor of regular charcoal bags; eliminating musty odors with ease, quickly transforming your home air quality! We recommend placing multiple air purifier bags to specific areas around the house to maximize the air purification effect.
- 🍀MULTIPURPOSE FRESHENER: Crafted from a durable burlap bag with robust string design, these fresheners are easy to use and won't scratch surrounding items. They can be placed in various locations such as car corners, shoes, kitchens, bathrooms, refrigerators, gym bags, and more!
- 🍀EXCELLENT CUSTOMER SERVICE: Customers are at the core of everything we do. If you have any problem about this bamboo charcoal bag, please feel free to contact us, we will arrange the refund or replacement for you!
- THE ANYWHERE ODOR ELIMINATOR : OZIUM gel eliminates stubborn smoke odors and tackles other offensive everyday smells found in bathrooms, kitchens, trash cans and more.
- IDEAL FOR BOTH SMALL AND LARGE SPACES: OZIUM odor eliminating gel eliminates unpleasant odors wherever you have them. Great for small spaces, use the 4. 5oz gel in cars, bathrooms, musty closets, gym bags and trash cans. For larger spaces, like kitchens, offices, garages and more, try the 8oz OZIUM gel.
- DISCREET & EASY TO USE: The compact design and adjustable lid allows you to control the fragrance level, personalizing it to your liking.
- VARIETY OF SCENTS/FRAGRANCES: The 4. 5oz gel is available in an assortment of scents, including Original, Citrus, and Outdoor Essence.
- Eliminates odors for 60 Days!
- Natural & effective odor elimination, Clean burst maintains freshness for long hours
- Deodorizing balls filled with odor eliminating baking soda and Arm & Hammer's Clean Burst fresh scent
- Perfect for every room in the house, closets, hampers, travel bags, shoes, athletic gear & much more!
- Keeps odors out & freshness in
- Smoke X features patented Odor Elimination Technology
- Destroys smoke and other stubborn odors
- Fast and easy
- Fogger will go to work to remove odors and release fresh fragrance throughout the car’s vents and interior
- Midnight Air scent
- PERMANENT ODOR REMOVAL: Permanently eliminates odors on a molecular level. Removes bad smells like cigarette smoke, wet dog, workout gear and more
- ONE-TIME USE: Simple one-time-use aerosol refreshes every corner of your car's interior
- AIR REFRESHER: Aerosol mist moves through the ventilation system, across the headliner and in between all other hard-to-reach areas, eliminating odors and leaving a pleasant scent in its place
- EASY TO USE: Simply turn the AC on high, hit the recirculate button, activate the Re-Fresher and close the doors for 10-15 minutes. Then open all doors and air out for 10-15 minutes
- BLACK CHROME SCENT: Leaves behind a refreshing, clean black chrome aroma
- Includes one, 17 ounce Amazon Basics Gel Odor Eliminator
- Fragrance free with unscented activated charcoal
- Great for closets, bathrooms, laundry rooms, garages, basements, and lockers
- Alexa voice shopping enabled: to place your next order, just say, “Alexa, reorder Amazon Basics Gel Odor Eliminator.”
- CLEANS THE AIR YOU BREATHE : OZIUM sanitizes and deodorizes the air, temporarily reducing bacteria and germs that cause unpleasant odors, leaving the air smelling fresh.
- MULTI-USE ODOR ELIMINATING AIR SANITIZER: OZIUM eliminates stubborn odors and offensive everyday smells found in bathrooms, musty closets, cars, kitchens, trash cans, offices, sweaty shoes and more.
- TRUSTED & VALIDATED: Trusted for over 50 years, OZIUM was originally developed to combat airborne bacteria and germs in hospitals and is clinically-proven to eliminate unpleasant odors, not just mask them.
- MORE THAN JUST AN AIR FRESHENER: OZIUM air sanitizing spray isn’t your typical home or car air freshener, it makes smells disappear by reducing odor-causing bacteria and germs.
- CAR AIR FRESHENER: Three 1.5 oz bottles of Armor All Freshfx Rapid Odor Eliminator in Tranquil Skies scent
- RAPID RESULTS: Odor Elimination Technology quickly removes odors instead of covering them up
- DESTROYS ODORS: Advanced odor neutralizer destroys stubborn odors from pets, food, smoke and more
- FAR-REACHING FRESHNESS: Powerful Odor Elimination technology freshens your entire car interior, including the vents
- REFRESHING FRAGRANCE: This crisp Tranquil Skies scent is like a fresh breeze rushing through your car, blending notes of apple, freesia and lush greens
- Releases fragrance infused with essential oils while eliminating unwanted odors
- Vented side panel allows for full control
- Comes in 4.5oz see-through container
- Long lasting gel will shrink for end of life alert
- Comes with one gel freshener infused with sandalwood and lemon to help recapture that new car smell
Last update on 2024-03-30 / Affiliate links / Images from Amazon Product Advertising API
This product presentation was made with AAWP plugin.